Mitsubishi Eclipse. Manual — part 648

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-13

FUEL TANK

REMOVAL AND INSTALLATION

M1135001900434

Pre-removal Operation
• Draining Fuel

• Reduce the Inner Pressure of Fuel Line and Hose [Refer

to GROUP 13A <2.4L>

P.13A-932

, 13B <3.0L>

P.13B-1109

− On-vehicle Service − Fuel Pump Connector

Disconnection (How to Reduce Pressurized Fuel Line).]

• Center Exhaust Pipe Removal (Refer to GROUP 15

<2.4L>

P.15-22

, <3.0L>

P.15-24

.)

• Evaporator Hose Removal (Refer to GROUP 17 − Evapo-

rator

P.17-117

.)

Post-installation Operation
• Evaporator Hose Installation (Refer to GROUP 17− Evap-

orator

P.17-117

.)

• Center Exhaust Pipe Installation (Refer to GROUP 15

<2.4L>

P.15-22

, <3.0L>

P.15-24

.)

• Refilling Fuel

• Checking for Fuel Leaks

AC004654

19

20

18

24

16

21

21

22

21

23

21

17

14

15

11

1

5

4

4

3

13

12

2

8

8

26 ± 4 N·m
19 ± 3 ft-lb

9

4

6

4

7

10

AB

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-14

Required Special Tool:

• MB991480: Tank Cap Wrench

REMOVAL SERVICE POINT

.

<<A>> CAP REMOVAL
Use special tool MB991480 to remove the cap.

INSTALLATION SERVICE POINTS

.

>>A<< CAP INSTALLATION

CAUTION

Install the packing to the fuel tank, and then install the fuel
pump module to the fuel tank. Installing the packing to the
fuel pump module will damage the packing lip when
installing the fuel pump module to the fuel tank, and fuel
leakage will occur.
1. Check that the fuel tank is not damaged or deformed, and

then securely install the packing to the fuel tank.
NOTE: If the packing is damaged or deformed, replace with
new packing.

CAUTION

• Do not tilt the fuel pump module when installing.
• The packing should not be folded over as shown by "A"

in the illustration.

2. Apply soap water to the inside of the packing, and then

install the fuel pump module.

REMOVAL STEPS

1. BODY HARNESS CONNECTION
2. HOSE CONNECTION
3. PURGE HOSE
4. VAPOR HOSE
5. VENT HOSE
6. FILLER HOSE
7. PIPE ASSEMBLY
8. BAND ASSEMBLY
9. FUEL TANK ASSEMBLY
10. DIFFERENTIAL PRESSURE

SENSOR

11. FUEL HARNESS

>>B<<

12. FUEL HIGH-PRESSURE HOSE

13. FUEL RETURN HOSE

<<A>> >>A<<

14. CAP
15. FUEL PUMP MODULE
16. FILLER NECK PROTECTOR
17. FILLER NECK PROTECTOR
18. FUEL CAP
19. REINFORCEMENT
20. PACKING
21. VAPOR HOSE
22. CHECK VALVE ASSEMBLY (1WAY)
23. CHECK VALVE ASSEMBLY (2WAY)
24. FUEL FILLER NECK ASSEMBLY

REMOVAL STEPS (Continued)

AC000701AB

MB991480

AC000702AB

OK

A

(INCORRECT)

PACKING

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-15

CAUTION

When tightening, be careful not to let the fuel pump mod-
ule turn together with the cap. If the mating marks are mis-
aligned, the float may measure a remaining amount of fuel
in correctly, causing the low fuel warning light to malfunc-
tion.
3. Use special tool MB991480 to align the mating marks on the

fuel tank and fuel pump module, and tighten the cap.

.

>>B<< FUEL HIGH-PRESSURE HOSE INSTALLATION

CAUTION

Connect the high-pressure hose, and then pull it gently in
the direction of removal to check that the hose is firmly
connected.
Apply clean engine oil to the tips of the main pipe nozzle and
the fuel main pipe, and connect quick-joint connector of the fuel
high-pressure hose to them.

AC000703

MB991480

MATING MARKS

AB

AC106453

FUEL HIGH-
PRESSURE HOSE

MAIN PIPE NOZZLE OR
FUEL MAIN PIPE

QUICK CONNECTOR

AC

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-16

DISASSEMBLY AND ASSEMBLY

M1135004600313

FUEL PUMP MODULE

ASSEMBLY SERVICE POINT

.

>>A<< GROMMET/O-RING INSTALLATION
Apply a film of gasoline to the grommet and O-ring to prevent
them from damaging or deforming, and then install them.

INSPECTION

M1135004700075

FUEL LEVEL SENSOR CHECK

Refer to GROUP 54A

− Combination Meter

P.54A-109

.

AC000706

1

2

3

4

5

6

7

8

9

10

11

12

13

N

N

DISASSEMBLY STEPS

1. THERMISTOR CASE
2. FUEL LEVEL SENSOR
3. PACKING
4. RESERVOIR CUP
5. PUMP SUPPORT ASSEMBLY

>>A<<

6. O-RING
7. SPRING

8. PUMP HARNESS
9. LOCK BRACKET
10. FUEL PUMP

>>A<<

11. GROMMET
12. SPACER
13. FUEL FILTER

DISASSEMBLY STEPS (Continued)