Mitsubishi Eclipse. Manual — part 867
FRONT CASE AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <2.4L>
11B-45
>>N<< SEALANT APPLICATION TO OIL PRESSURE
SWITCH
CAUTION
Be careful not to block the oil passage with sealant.
1. Apply 3M
AAD Part number 8672 or equivalent to the
threads of the oil pressure switch.
2. Tighten the switch to the specified torque.
Tightening torque: 19
± 3 N⋅m (14 ± 2 ft-lb)
INSPECTION
M1113007300034
.
FRONT CASE
1. Check the oil passage for clogging and clean if necessary.
2. Check the left counterbalance shaft front bearing for wear,
damage and seizure. If the bearing is damaged, replace the
front case.
3. Check the front case for cracks and other damage.
Replace cracked or damaged front case.
.
OIL SEAL
1. Check the oil seal lip for wear and damage. Replace the oil
seal if necessary.
2. Check the oil seal lip for deterioration. Replace the oil seal if
necessary.
.
COUNTERBALANCE SHAFT
1. Check the oil holes for clogging and clean if necessary.
2. Check the journal for seizure, damage and contact with
bearing. If there is anything wrong with the journal, replace
the counterbalance shaft, bearing or front case assembly if
required.
.
AKX00524
AKX00606
FRONT CASE AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <2.4L>
11B-46
OIL PUMP
1. Assemble the oil pump gears to the front case and rotate it
to ensure smooth rotation with no looseness.
2. Ensure that there is no ridge wear on the contact surface
between the front case and the gear surface of the oil pump
cover.
3. Check the side clearance.
Standard value:
Drive gear 0.08
− 0.14 mm (0.004 − 0.006 inch)
Driven gear 0.06
− 0.12 mm (0.003 − 0.004 inch)
AKX00593
PISTON AND CONNECTING ROD
TSB Revision
ENGINE OVERHAUL <2.4L>
11B-47
PISTON AND CONNECTING ROD
REMOVAL AND INSTALLATION
M1113008400238
AKX00501
20 ± 2 N·m
14 ± 1 ft-lb
+ 90˚ to 94˚
1
2
4
6
7
8
10
12
9
11
5
AB
3
APPLY ENGINE OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
REMOVAL STEPS
>>G<<
1. NUT
<<A>> >>F<<
2. CONNECTING ROD CAP
>>D<<
3. CONNECTING ROD BEARING
>>E<<
4. PISTON AND CONNECTING ROD
ASSEMBLY
>>D<<
5. CONNECTING ROD BEARING
>>C<<
6. PISTON RING No. 1
>>C<<
7. PISTON RING No. 2
>>B<<
8. OIL RING
<<B>> >>A<<
9. PISTON PIN
10.PISTON
11.CONNECTING ROD
12.BOLT
REMOVAL STEPS (Continued)
PISTON AND CONNECTING ROD
TSB Revision
ENGINE OVERHAUL <2.4L>
11B-48
Required Special Tool:
• MIT216941: Piston Pin Setting Tool
REMOVAL SERVICE POINTS
.
<<A>> CONNECTING ROD CAP REMOVAL
1. Mark the cylinder number on the side of the connecting rod
big end for correct reassembly.
2. Keep the removed connecting rods, caps, and bearings in
that order according to the cylinder number.
.
<<B>> PISTON PIN REMOVAL
1. Remove the stop screw from the base.
2. Select the correct piston support for your application (See
above). Fit the piston support onto the base. Place the base
on press support blocks.
AKX00600
CYLINDER NUMBER
AB
ITEM NO. PART NO.
DESCRIPTION
1.
MIT310134
Base
2.
MIT310136
Piston support
3.
MIT310137
Connecting rod guide pin
4.
MIT310138
Connecting rod guide pin
5.
MIT310139
Connecting rod guide pin
6.
MIT310140
Piston support
7.
MIT310141
Connecting rod guide pin
8.
MIT310142
Piston support
9.
MIT48143
Press pin
10.
216943
Stop screw
11.
10396
Nut
AKX00598
PISTON PIN SETTING
TOOL MIT216941
1
2
5
8
11
10
9
6
3
4
7
AB
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