Mitsubishi Eclipse. Manual — part 937
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-47
INSPECTION
M1222002300023
.
OUTPUT SHAFT
1. Check the splines for damage and wear.
2. Check that the helical gear teeth surfaces are not damaged
or worn.
.
NEEDLE ROLLER BEARING
1. Combine the needle roller bearing with the bearing sleeve
and gear, and check that it rotates smoothly without noise or
play.
2. Check the needle roller bearing cage for deformation.
.
SYNCHRONIZER RING
1. Check if the clutch gear teeth are damaged or broken.
2. Check internal surface for damage, wear and broken
threads.
3. Force the synchronizer ring toward the clutch gear and
check clearance "A". If "A" is less than the limit, replace the
synchronizer ring.
Minimum limit: 0.5 mm (0.020 inch)
.
AKX00938
AKX00915
AKX00927
A
GEAR
SYNCHRO-
NIZER RING
AB
OUTPUT SHAFT
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MANUAL TRANSAXLE OVERHAUL
22B-48
OUTER SYNCHRONIZER RING/INNER SYNCHRONIZER
RING/SYNCHRONIZER CONE
CAUTION
When replacing, replace the outer ring, inner ring and cone
as a set.
1. Check that the clutch gear tooth surfaces and cone surfaces
are not damaged or broken.
2. Install the outer ring, inner ring and cone, force them toward
the gear, and check clearance "A". If "A" is less than the
limit, replace them as a set.
Minimum limit: 0.5 mm (0.020 inch)
.
SYNCHRONIZER SLEEVE AND HUB
1. Combine the synchronizer sleeve and hub, and check that
they slide smoothly.
2. Check that the sleeve is free from damage at its inside
splines ends.
.
SYNCHRONIZER SPRING
Check that the spring is not sagging, deformed or broken.
.
AKX00933
AKX00843
GEAR
A
OUTER RING
CONE
INNER RING
AB
AKX00767
SLEEVE
HUB
AB
AKX00943
REVERSE IDLER GEAR
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-49
SPEED GEARS
1. Check that the helical and clutch gear tooth surfaces are not
damaged or worn.
2. Check that the synchronizer cone surfaces are not
roughened, damaged or worn.
3. Check that the gear inside diameter and front and rear
surfaces are not damaged and worn.
REVERSE IDLER GEAR
DISASSEMBLY AND ASSEMBLY
M1222012500028
AKX00916
AK000202
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
4
5
6
1
2
3
7
AB
DISASSEMBLY STEPS
1.
SNAP RING
2.
CONE SPRING
3.
THRUST WASHER
4.
STEEL BALL
5.
REVERSE IDLER GEAR
6.
NEEDLE ROLLER BEARING
7.
REVERSE IDLER GEAR SHAFT
DISASSEMBLY STEPS
SPEEDOMETER GEAR
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-50
SPEEDOMETER GEAR
DISASSEMBLY AND ASSEMBLY
M1222003400023
AKX00804
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
AKX00804
4
2
3
1
AB
DISASSEMBLY STEPS
1.
E-CLIP
2.
SPEEDOMETER DRIVEN GEAR
3.
O-RING
4.
SLEEVE
DISASSEMBLY STEPS
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