Mitsubishi Eclipse. Manual — part 936

OUTPUT SHAFT

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MANUAL TRANSAXLE OVERHAUL

22B-43

>>L<< 4TH SPEED GEAR INSTALLATION
1. Set the output shaft on the press support stand.
2. Using special tools MD998812, MD998813, MD998819

<F5M42>, MD998821 <F5M51> and MD998364 <F5M51>,
press install the 4th speed gear onto the output shaft.

.

>>M<< 5TH SPEED GEAR SLEEVE INSTALLATION
Using special tools MD998812, MD998813, MD998819
<F5M42>, MD998821 <F5M51> and MD998364 <F5M51>,
press install the 5th speed gear sleeve onto the output shaft.

.

AKX00852

<F5M42>

MD998812

MD998813

MD998819

4TH SPEED GEAR

AB

AKX00899

<F5M51>

MD998812

MD998813

MD998364

MD998821

4TH SPEED
GEAR

AB

AKX00917

<F5M42>

MD998812

MD998813

MD998819

5TH SPEED
GEAR SLEEVE

AB

AKX00900

<F5M51>

MD998812

MD998813

MD998364

5TH SPEED
GEAR
SLEEVE

MD998821

AB

OUTPUT SHAFT

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MANUAL TRANSAXLE OVERHAUL

22B-44

>>N<< SYNCHRONIZER SPRING INSTALLATION
Install the synchronizer spring to the illustrated position of the
synchronizer ring.

.

>>O<< SYNCHRONIZER RING INSTALLATION

CAUTION

There is a 5th speed synchronizer ring and a reverse syn-
chronizer ring. Be careful not to confuse the two when
installing, as a mistake can effect the shift feeling.
1. Check for the presence of identification notches on the

synchronizer ring.

No notches: 5th speed synchronizer ring
Six notches: Reverse synchronizer ring <F5M42>
Three notches: Reverse synchronizer ring <F5M51>

2. Install the synchronizer ring so that it does not incline toward

the cone of the gear.

.

>>P<< 5TH SPEED-REVERSE SYNCHRONIZER HUB
INSTALLATION
1. Set the output shaft on the press support stand.
2. Make sure that the synchronizer ring is fitted correctly on the

cone of the 5th speed gear.

3. Check that the 5th speed-reverse synchronizer hub is

oriented correctly for installation, and fit it on the output
shaft.

AKX00847

SYNCHRONIZER
SPRING

AB

AKX00942

NOTCH

AB

AKX00926

INSTALLATION
DIRECTION

AB

OUTPUT SHAFT

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MANUAL TRANSAXLE OVERHAUL

22B-45

4. Using special tools MD98812, MD998813, MD998819

<F5M42>, MD998821 <F5M51> and MD998364 <F5M51>,
press install the 5th speed-reverse synchronizer hub with
the press.

5. Make sure that the synchronizer ring on the 5th speed gear

side can rotate freely.

.

>>Q<< REVERSE GEAR SLEEVE INSTALLATION
1. Make sure the synchronizer ring, reverse gear and needle

roller bearing have been correctly installed.

2. Using special tools MD998812, MD998818 <F5M42>,

MD998820 <F5M51> and MD998364 <F5M51>, press fit
the reverse gear sleeve. Make sure that the reverse gear
and the synchronizer ring can rotate freely during the
pressing process.

.

AKX00812

<F5M42>

MD998812

MD998813
MD998819

SYNCHRONIZER
HUB

AB

AKX00901

<F5M51>

MD998812

MD998813

MD998364

SYNCHRONIZER
HUB

MD998821

AB

AKX00853

<F5M42>

MD998812
MD998818

REVERSE
GEAR

REVERSE GEAR
SLEEVE

AB

AKX00902

<F5M51>

MD998812

MD998820

MD998364

REVERSE
GEAR

REVERSE GEAR
SLEEVE

AB

OUTPUT SHAFT

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-46

>>R<< BALL BEARING INSTALLATION
1. Check the installation direction of the ball bearing.
2. Using special tools MD998812 and MD998818, press install

the ball bearing.

.

>>S<< TAPER ROLLER BEARING INSTALLATION
Using special tools MD998812, MD998819 and MD998364,
press install the taper roller bearing.

.

>>T<< SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted in the groove

of output shaft.

2. Make sure that the ball bearing <F5M42> or taper roller

bearing <F5M51> end play meets the standard value.

Standard value: 0

− 0.09 mm (0 − 0.0035 inch)

AKX00854

MD998812

MD998818

BALL BEARING

AB

AKX00903

MD998812

MD998819

TAPER ROLLER
BEARING

MD998364

AB

AKX00855

<F5M42>

SNAP RING

AB

AKX00934

<F5M51>

STANDARD VALUE

SNAP RING

TAPER ROLLER
BEARING

AB