Mitsubishi Eclipse. Manual — part 858

TIMING BELT

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-9

<<C>> CRANKSHAFT BOLT LOOSENING
1. Install special tool MD998781 to hold the flywheel or drive

plate.

2. Loosen and remove the crankshaft bolt and washer.

.

<<D>> CRANKSHAFT SPROCKET REMOVAL
1. Set special tool MD998778 as shown in the illustration.
2. Screw in the center bolt of the special tool to remove the

crankshaft sprocket.

.

<<E>> TIMING BELT "B" REMOVAL

CAUTION

Water or oil on the belt shortens its life drastically, so the
removed timing belt, sprocket, and tensioner must be free
from oil and water. These parts should not be washed or
immersed in solvent. Replace parts if contaminated.If there
is oil or water on each part, check the front case oil seals,
camshaft oil seal and water pump for leaks.
1. Mark the belt running direction for reinstallation.
2. Loosen the tensioner "B" bolt, and then remove the timing

belt "B."

.

<<F>> COUNTERBALANCE SHAFT SPROCKET REMOVAL
1. Set special tool MD998785 as shown to prevent the

counterbalance shaft sprocket from turning together.

2. Loosen the bolt and remove the sprocket.

.

AKX00460

MD998781

AB

AKX00463AB

MD998778

AKX00474

AKX00461

MD998785

AB

TIMING BELT

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-10

<<G>> CRANKSHAFT SPROCKET "B" REMOVAL
1. Set special tool MD998778 as shown in the illustration.
2. Screw in the center bolt of the special tool to remove

crankshaft sprocket "B."

.

<<H>> CAMSHAFT SPROCKET REMOVAL
1. While holding the camshaft sprocket with special tools

MB990767 and MD998719, loosen the camshaft sprocket
bolt.

2. Remove the camshaft sprocket.

INSTALLATION SERVICE POINTS

.

>>A<< CAMSHAFT SPROCKET INSTALLATION
1. Fit the camshaft sprocket to the front of the camshaft.
2. While holding the camshaft sprocket with special tools

MB990767 and MD998719, tighten the camshaft sprocket
bolt.

Tightening torque: 88

± 10 N⋅m (65 ± 7 ft-lb)

.

>>B<< ENGINE SUPPORT BRACKET INSTALLATION
Coat the threads of the seal bolt A in the illustration with 3M



AAD Part number 8672 or equivalent before tightening.

Tightening torque: 49

± 5 N⋅m (36 ± 4 ft-lb)

.

AKX00462

MD998778

AB

AKX00464

MB990767

MD998719

AB

AKX00465

MB990767

MD998719

AB

AKX00510

A

AB

NUT AND SPRING WASHER

WASHER ASSEMBLYED BOLT

TIMING BELT

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-11

>>C<< CRANKSHAFT SPROCKET "B" INSTALLATION
Clean and then degrease the front case of the front case,
crankshaft sprocket "B" and crankshaft surface on which
sprocket "B" is attached.
NOTE: Degreasing is necessary to prevent decrease in the fric-
tion between contacting surfaces.

.

>>D<< SPACER INSTALLATION
1. Apply a thin coat of clean engine oil to the lip area of the oil

seal.

2. Install the spacer with the chamfered end facing toward the

oil seal.

.

>>E<< COUNTERBALANCE SHAFT SPROCKET
INSTALLATION
1. Install the counterbalance shaft sprocket and screw the bolt.
2. Install special tool MD998785 as shown in the illustration to

lock the counterbalance shaft.

3. Tighten the bolt, and then remove the special tool.

Tightening torque: 45

± 3 N⋅m (33 ± 2 ft-lb)

.

>>F<< TIMING BELT "B" INSTALLATION
1. Align timing marks on the crankshaft sprocket "B" and

counterbalance shaft sprocket with the marks on the front
case.

2. Install the timing belt "B" on the crankshaft sprocket "B" and

counterbalance shaft sprocket. There should be no slack on
the tension side.

AK101651AB

SPROCKET "B"

DEGREASE

FRONT CASE

CRANKSHAFT

AKX00577

SPACER

OIL SEAL

SHARP
EDGE

COUNTER
BALANCE
SHAFT

CHAMFER

AB

AKX00461

MD998785

AB

AKX00487

TIMING
MARK

TIMING
MARKS
(ON FRONT
CASE)

AB

TIMING BELT

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-12

3. Make sure that the relationship between the tensioner pulley

center and the bolt center is as shown in the illustration.

4. Move tensioner "B" in the direction of the arrow while lifting

with your finger to give sufficient tension to the tension side
of timing belt. In this condition, tighten the bolt to secure
tensioner "B." When the bolt is tightened, use care to
prevent the tensioner pulley shaft from turning with the bolt.
If the shaft is turned with the bolt, the belt will be over
tensioned.

Tightening torque: 19

± 3 N⋅m (14 ± 2 ft-lb)

5. Check that timing marks on the sprockets are aligned with

the timing marks on the front case.

6. With your index finger, press the midway of span on the

tension side of timing belt "B." The bolt must deflect 5 to 7
mm (0.20 to 0.28 inch).

.

>>G<< CRANKSHAFT SENSING BLADE/CRANKSHAFT
SPROCKET/CRANKSHAFT PULLEY
WASHER/CRANKSHAFT BOLT INSTALLATION
1. Clean and then degrease the contacting surfaces of the

crankshaft sprocket, sensing blade and crankshaft.
NOTE: Degreasing is necessary to prevent decrease in the
friction between contacting surfaces.

2. Clean the bolt hole in the crankshaft, the crankshaft

contacting surface of the crankshaft sprocket, and the
washer.

3. Install the sensing blade and the crankshaft sprocket to the

crankshaft.

4. Apply an appropriately small amount of oil to the threads

and seating surface of the crankshaft bolt.

5. Install the washer to the crankshaft bolt with its largely

chamfered side toward the bolt head.

AKX00488

TENSIONER "B"

CENTER OF
TENSIONER
PULLEY

CENTER OF BOLT

AB

AKX00489

TENSIONER "B"

BOLT

AB

AKX00490

BELT DEFLECTION

TIMING
MARKS

TIMING
MARKS

AB

AK101650AB

CRANKSHAFT
BOLT

SPROCKET

SENSING BLADE

CLEAN

DEGREASE

WASHER

BIG CHAMFERED SIDE

CRANKSHAFT