Mitsubishi Eclipse. Manual — part 746

TRANSAXLE ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-19

Required Special Tools:

• MB991453: Engine Hanger Assembly

• MB991454: Engine Hanger Balancer

• MB991895: Engine Hanger

• MB991897: Ball Joint Remover

• MB991928: Engine Hanger

• MZ203827: Engine Lifter

REMOVAL SERVICE POINTS

.

<<A>> STARTER MOTOR REMOVAL
Remove the starter motor with the starter motor harness still
connected and secure it inside the engine compartment.

.

<<B>> CLUTCH RELEASE CYLINDER REMOVAL
Remove the clutch release cylinder without disconnecting the
oil line connection, and fix it to the vehicle chassis.

.

<<C>> TIE ROD END/LOWER ARM DISCONNECTION

CAUTION

• Do not remove the nut from ball joint. Loosen it and use

special tool MB991897 to avoid possible damage to ball
joint threads.

• Hang special tool MB991897 with code to prevent them

from falling.

1. Install special tool MB991897 as shown in the figure.

REMOVAL STEPS

1.

SHIFT CABLE AND SELECT
CABLE CONNECTION (REFER
TO

P.22A-11

.)

2.

BACKUP LIGHT SWITCH
CONNECTOR

3.

VEHICLE SPEED SENSOR
CONNECTOR

<<A>>

4.

STARTER MOTOR

<<B>>

5.

CLUTCH RELEASE CYLINDER
CONNECTION

6.

TRANSAXLE ASSEMBLY UPPER
PART COUPLING BOLTS

7.

STABILIZER LINK CONNECTION
<STRUT SIDE>

8.

WHEEL SPEED SENSOR CABLE
CONNECTION <VEHICLES
WITH ABS>

9.

BRAKE HOSE CLAMP

<<C>>

10. TIE ROD END CONNECTION

<<C>>

11. LOWER ARM CONNECTION

<<D>> >>C<<

•

CLUTCH RELEASE BEARING
ENGAGEMENT

<<E>>

12. DRIVESHAFT CONNECTION

<<F>>

13. DRIVESHAFT AND INNER

SHAFT CONNECTION

14. UPPER OIL PAN CONNECTING

BOLT

15. CENTERMEMBER ASSEMBLY
16. REAR ROLL STOPPER

<<G>>

17. TRANSAXLE MOUNT BRACKET

>>B<<

18. TRANSAXLE MOUNT STOPPER

<<H>>

•

ENGINE ASSEMBLY SUPPORT

19. TRANSAXLE ASSEMBLY

LOWER PART COUPLING
BOLTS

<<I>>

>>A<<

20. TRANSAXLE ASSEMBLY

REMOVAL STEPS (Continued)

AC106820 AB

CORD

BOLT

MB991897

NUT

BALL JOINT

TRANSAXLE ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-20

2. After turning the bolt and knob to adjust the insert arms of

special tool MB991897 in parallel, tighten the bolt by hand
and confirm that the insert arms are parallel.
NOTE: When adjusting the insert arms in parallel, turn the
knob in the direction shown in the figure.

.

<<D>> CLUTCH RELEASE BEARING DISENGAGEMENT
1. Remove the service hole plug at the clutch housing.

CAUTION

Do not insert the screwdriver before pushing the release
fork to the "A" direction.
2. Insert a flat-tipped screwdriver into space between the

release bearing and the wedge collar while pushing the
release fork to the "A" direction by hand slightly.

CAUTION

If the screwdriver cannot be twisted easily (the release
bearing cannot be disengaged), remove the screwdriver,
and push the release fork to the "A" direction two or three
times to try again. If the clutch release bearing is pried
forcibly, it will be damaged.
3. Disengage the wedge collar from the release bearing by

using the flat-tipped screwdriver to pry gently (twisting the
screwdriver handle 90 degree).
NOTE: If the release bearing is disengaged, the release fork
will move fully to the "B" direction via the return spring.

.

AC106821

KNOB

PARALLEL

BOLT

GOOD

BAD

AB

AC001668AC

A

B

RELEASE BEARING

SERVICE
HOLE

RELEASE FORK

WEDGE
COLLAR

TRANSAXLE ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-21

<<E>> DRIVESHAFT DISCONNECTION

CAUTION

• Do not pull on the drive shaft; doing so will damage the

TJ; be sure to use a pry bar.

• Do not insert a pry bar so deep as to damage the oil

seal.

• Do not damage the transaxle oil seal with the spline of

the driveshaft.
Insert a pry bar between the transaxle case and the drive

shaft as shown to remove the drive shaft.

.

<<F>> DRIVESHAFT AND INNER SHAFT DISCONNECTION

CAUTION

Do not damage the transaxle oil seal with the spline of the
inner shaft.
1. If the inner shaft and transaxle are tightly joined, tap the

center bearing bracket lightly with a plastic hammer to
remove the driveshaft and inner shaft from the transaxle.

2. Cover the transaxle case with a shop towel to prevent

foreign material from entering it.

.

<<G>> TRANSAXLE MOUNT BRACKET REMOVAL
Jack up the transaxle assembly gently with a garage jack, and
then remove the transaxle mount bracket.

.

<<H>> ENGINE ASSEMBLY SUPPORT
1. <Engine lifter MZ2073827 is used>

AC001157

TRANS-
AXLE
SIDE

AC

PRY BAR

AC001644AB

INNER SHAFT

DRIVE SHAFT

AC106167

GARAGE JACK

AB

TRANSAXLE ASSEMBLY

TSB Revision

MANUAL TRANSAXLE

22A-22

Set special tool MB991453 and MZ203827 to the vehicle
to support the engine assembly.

2. <Engine hanger MB991895 is used>

(1) Set special tool MB991895 to the front fender mounting

bolts (A and B) and the radiator support upper insulator
mounting bolts (C and D), which are located in the engine
compartment, as shown.

(2) Set special tool MB991454 to hold the engine/transaxle

assembly.

3. <Engine hanger MB991928 is used>

(1) Assemble the engine hanger (special tool MB991928).

Set following parts to the base hanger.

• Slide bracket (HI)

• Foot (standard) (MB991932)

• Foot (short) (MB991933)

• Joint (50) (MB991929)

• Joint (90) (MB991930)

• Joint (140) (MB991931)

ACX00406

MZ203827

AD

MB991453

AC106454AB

A

B

C

D

AC106164

MB991454

MB991895

AC

AC302468

FOOT (SHORT) (MB991933)

JOINT (90)
(MB991930)

FOOT (STANDARD)
(MB991932)

JOINT (50)
(MB991929)

JOINT (140)
(MB991931)

FRONT S

SLIDE BRACKET (HI)

AB