Mitsubishi Galant. Manual — part 77
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <3.0L>
11D-57
Engine coolant temperature sensor
29 N
⋅
m (22 ft-lb)
Heater pipe bolt
19 N
⋅
m (14 ft-lb)
Thermostat housing bolt
19 N
⋅
m (14 ft-lb)
Water inlet fitting bolt
19 N
⋅
m (14 ft-lb)
Water inlet pipe bolt
14 N
⋅
m (122 in-lb)
Water outlet fitting bolt
19 N
⋅
m (14 ft-lb)
Water pump bolt M8
24 N
⋅
(17 ft-lb)
Water pump bolt M10
41 N
⋅
m (30 ft-lb)
Exhaust manifold
Engine hanger
35 N
⋅
m (26 ft-lb)
Exhaust manifold nut
44 N
⋅
m (33 ft-lb)
Heat protector bolt
14 N
⋅
m (122 in-lb)
Oxygen sensor
44 N
⋅
m (33 ft-lb)
Rocker arms and camshaft
Rocker cover bolt
3.4 N
⋅
m (30 in-lb)
Rocker shaft bolt
31 N
⋅
m (23 ft-lb)
Thrust case bolt
13 N
⋅
m (113 in-lb)
Cylinder head and valve
Cylinder head bolt
108 N
⋅
m (80 ft-lb) to back of to 108 N
⋅
m
(80 ft-lb)
Oil pan and oil pump
Baffle plate bolt (Cylinder block side)
8.8 N
⋅
m (78 in-lb)
Baffle plate bolt (Oil pan side)
11 N
⋅
m (95 in-lb)
Cover bolt
11 N
⋅
m (95 in-lb)
Drain plug
39 N
⋅
m (29 ft-lb)
Oil filter bracket bolt
24 N
⋅
m (17 ft-lb)
Oil pan, lower bolt
11 N
⋅
m (95 in-lb)
Oil pan, upper bolt
5.9 N
⋅
m (52 in-lb)
Oil pressure switch
10 N
⋅
m (87 in-lb)
Oil pump case bolt M8
14 N
⋅
m (122 in-lb)
Oil pump cover bolt
10 N
⋅
m (87 in-lb)
Oil pump cover bolt M10
41 N
⋅
m (30 ft-lb)
Oil screen bolt
19 N
⋅
m (14 ft-lb)
Relief plug
44 N
⋅
m (33 ft-lb)
Piston and connecting rod
Connecting rod cap nut
51 N
⋅
m (38 ft-lb)
Crankshaft and cylinder block
Bearing cap bolt
93 N
⋅
m (69 ft-lb)
Drive plate bolt
74 N
⋅
m (54 ft-lb)
Knock sensor
23 N
⋅
m (17 ft-lb)
ITEMS
SPECIFICATIONS
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <3.0L>
11D-58
GENERAL SPECIFICATIONS
M1113000200081
SERVICE SPECIFICATIONS
M1113000300066
Knock sensor bracket
28 N
⋅
m (22 ft-lb)
Oil seal case bolt
11 N
⋅
m (95 in-lb)
Rear plate bolt
11 N
⋅
m (95 in-lb)
ITEMS
SPECIFICATIONS
DESCRIPTIONS
SPECIFICATIONS
Type
60
°
OHV, SOHC
Number of cylinders
6
Combustion chamber
Compact type
Total displacement dm
3
(cu in)
2.972 (181.4)
Cylinder bore (in)
91.1 (3.59)
Piston stroke mm (in)
76.0 (2.99)
Compression ratio
8.9
Valve timing
Intake valve
Opens (BTDC)
15
°
Closes (ABDC)
53
°
Exhaust valve
Opens (BBDC)
53
°
Closes (ATDC)
15
°
Lubrication system
Pressure feed, full-flow filtration
Oil pump type
Trochoid type
ITEM
STANDARD VALUE
LIMIT
Timing belt
Auto-tensioner rod length mm (in)
3.8
−
5.0 (0.15
−
0.20)
-
Auto-tensioner rod production length mm (in)
12 (0.5)
-
Auto-tensioner rod pushed-in amount [when
pushed with a force of 98
−
196 N (22
−
44 lbs)]
mm (in)
1.0 (0.03) or less
-
Rocker arms and camshaft
Camshaft cam height mm (in)
Intake
37.71 (1.485)
Minimum 37.21 (1.465)
Exhaust
37.14 (1.462)
Minimum 36.64 (1.443)
Camshaft journal outside diameter mm (in)
45 (1.8)
-
Cylinder head and valves
Cylinder head flatness of gasket surface mm (in)
Less than 0.03 (0.001)
0.2 (0.007)
Cylinder head grinding limit of gasket surface mm
(in) Total resurfacing depth of cylinder head and
cylinder block
-
0.2 (0.007)
Cylinder head overall height mm (in)
120 (4.7)
-
Valve thickness of valve head
(margin) mm (in)
Intake
1.0 (0.04)
Minimum 0.5 (0.02)
Exhaust
1.2 (0.05)
Minimum 0.7 (0.03)
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <3.0L>
11D-59
Valve overall height mm (in)
Intake
112.30 (4.421)
Minimum 111.80
(4.402)
Exhaust
114.11 (4.493)
Minimum 113.61
(4.473)
Valve stem outside diameter mm
(in)
Intake
6.0 (0.24)
-
Exhaust
6.0 (0.24)
-
Valve thickness to valve guide
clearance mm (in)
Intake
0.02
−
0.05 (0.0008
−
0.0019) 0.10 (0.003)
Exhaust
0.04
−
0.07 (0.0016
−
0.0027) 0.15 (0.005)
Valve face angle mm (in)
45
°
−
4.5
°
-
Valve spring free length mm (in)
51.0 (2.01)
Minimum 50.0 (1.97)
Valve spring load/installed height N (lb)/mm (in)
267/44.2 (60.0/1.74)
-
Valve spring out-of-squareness
2
°
or less
4
°
Valve seat valve contact width mm (in)
0.9
−
1.3 (0.04
−
0.05)
-
Valve guide inside diameter mm (in)
6.0 (0.32)
-
Valve guide projection from cylinder head upper
surface mm (in)
14 (0.6)
-
Valve stem projection mm (in)
49.30 (1.941)
49.80 (1.960)
Oversize rework dimensions of
valve guide hole mm (in)
0.05 oversize
diameter
11.05
−
11.07 (0.4351
−
0.4358)
-
0.25 oversize
diameter
11.25
−
11.27 (0.4429
−
0.4437)
-
0.50 oversize
diameter
11.50
−
11.52 (0.4528
−
0.4535)
-
Intake oversize rework dimensions
of valve seat hole mm (in)
0.3 oversize
diameter
34.30
−
34.33 (1.3504
−
1.3515)
-
0.6 oversize
diameter
34.60
−
34.63 (1.3623
−
1.3633)
-
Exhaust oversize rework
dimensions of valve seat hole mm
(in)
0.3 oversize
diameter
31.80
−
31.81 (1.2520
−
1.2531)
-
0.6 oversize
diameter
32.10
−
32.13 (1.2638
−
1.2650)
-
Oil pan and oil pump
Oil pump tip clearance mm (in)
0.06
−
0.18 (0.003
−
0.007)
-
Oil pump side clearance mm (in)
0.04
−
0.10 (0.002
−
0.003)
-
Oil pump body clearance mm (in)
0.10
−
0.18 (0.004
−
0.007)
0.35 (0.013)
Oil pressure at curb idle speed kPa (psi) [oil
temperature is 75 to 90
°
C (167 to 194
°
F)]
80 (11.6) or more
-
Piston and connecting rod
Piston outside diameter mm (in)
91.1 (3.58)
-
Piston ring to ring groove
clearance mm (in)
No.1
0.03
−
0.07 (0.0012
−
0.0027) 0.1 (0.003)
No.2
0.02
−
0.06 (0.0008
−
0.0023) 0.1 (0.003)
ITEM
STANDARD VALUE
LIMIT
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <3.0L>
11D-60
SEALANTS AND ADHESIVES
M1113000500060
Piston ring end gap mm (in)
No.1
0.30
−
0.45 (0.012
−
0.017)
0.8 (0.03)
No.2
0.45
−
0.60 (0.018
−
0.023)
0.8 (0.03)
Oil ring side
rail
0.20
−
0.60 (0.008
−
0.023)
1.0 (0.03)
Piston pin outside diameter mm (in)
22.0 (0.87)
-
Piston pin press-in load N (lbs) (room temperature) 7,350
−
17,200 (1,653
−
3,866)
-
Crankshaft pin oil clearance mm (in)
0.02
−
0.05 (0.0008
−
0.0019) 0.1 (0.003)
Connecting rod big end side clearance mm (in)
0.10
−
0.25 (0.003
−
0.009)
0.4 (0.02)
Crankshaf and cylinder block
Crankshaft end play mm (in)
0.05
−
0.25 (0.002
−
0.009)
0.3 (0.01)
Crankshaft journal outside diameter mm (in)
60 (2.4)
-
Crankshaft pin outside diameter mm (in)
50 (2.0)
-
Crankshaft journal oil clearance mm (in)
0.02
−
0.04 (0.0008
−
0.0015) 0.1 (0.003)
Piston to cylinder clearance mm (in)
0.02
−
0.04 (0.0008
−
0.0015) -
Cylinder block flatness of gasket surface mm (in)
0.05 (0.02)
0.1 (0.003)
Cylinder block grinding limit of gasket surface mm
(in) total resurfacing depth of both cylinder head
and cylinder block
-
0.2 (0.008)
Cylinder block overall height mm (in)
210.5 (8.29)
-
Cylinder bore inside diameter mm (in)
91.1 (3.59)
-
Cylindricity mm (in)
0.01 (0.0003)
-
ITEM
STANDARD VALUE
LIMIT
ITEM
SPECIFIED SEALANT
QUANTITY
Engine coolant temperature sensor
3M
AAD Part No. 8731 or equivalent
As required
Engine coolant temperaturegauge
unit
3M
AAD Part No. 8672 or equivalent
As required
Oil pressure switch
3M
AAD Part No. 8672 or equivalent
As required
Oil pump case
MITSUBISHI Genuine part No. MD970389 or
equivalent
As required
Oil pan
MITSUBISHI Genuine part No. MD970389 or
equivalent
As required
Oil seal case
MITSUBISHI Genuine part No. MD970389 or
equivalent
As required
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