Mitsubishi Galant. Manual — part 31

SPECIAL TOOLS

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ENGINE OVERHAUL <2.4L>

11B-5

MD998780 Piston pin
setting tool

MIT216941

Removal and installation
of piston pin

MB990938 Handle

MB990938-01

Installation of crankshaft
rear oil seal

MD998776 Crankshaft
rear oil seal installer

MD998376-01

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

GENERATOR AND IGNITION SYSTEM

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ENGINE OVERHAUL <2.4L>

11B-6

G EN ERATO R A N D IG NITIO N SYSTEM

REMOVAL AND INSTALLATION

M1113001000079

AKX00484

10 N·m
87 in-lb

9

8

9

7

1

2

4

5

11

3

6

8.8 N·m
78 in-lb

5 N·m
43 in-lb

25 N·m
18 ft-lb

12

14

15

5 N·m
43 in-lb

22 N·m
16 ft-lb

14 N·m
122 in-lb

44 N·m
33 ft-lb

23 N·m
17 ft-lb

24 N·m
17 ft-lb

8.8 N·m
78 in-lb

25 N·m
18 ft-lb

AD

10

13

REMOVAL STEPS
1. DRIVE BELT
2. WATER PUMP PULLEY
3 ADJUSTING NUT
4. GENERATOR BRACE
5. GENERATOR
6. CRANKSHAFT PULLEY
7. SPARK PLUG CABLE NO.1
8. SPARK PLUG CABLE NO.3
9. IGNITION COIL ASSEMBLY

10.SPARK PLUG
11. IGNITION FAILURE SENSOR
12.CAMSHAFT POSITION SENSOR
13.O-RING

>>A<<

14.CAMSHAFT POSITION SENSOR

SUPPORT

15.CAMSHAFT POSITION SENSING

CYLINDER

REMOVAL STEPS (Continued)

GENERATOR AND IGNITION SYSTEM

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ENGINE OVERHAUL <2.4L>

11B-7

INSTALLATION SERVICE POINT

>>A<< CAMSHAFT POSITION SENSOR SUPPORT
INSTALLATION
Apply a 3 mm (0.12 inch) bead of sealant (MITSUBISHI
Genuine Part number MD970389) in the groove shown.

AKX00485

TIMING BELT

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ENGINE OVERHAUL <2.4L>

11B-8

TIM IN G B ELT

REMOVAL AND INSTALLATION

M1113001900124

AKX00531

45 N·m
33 ft-lb

19 N·m
14 ft-lb

8.8 N·m
78 in-lb

49 N·m
36 ft-lb

49 N·m
36 ft-lb

49 N·m
36 ft-lb

48 N·m
35 ft-lb

14 N·m
122 in-lb
(M8 bolt)

88 N·m
65 ft-lb

22 N·m
16 ft-lb

35 N·m
26 ft-lb

11 N·m
95 in-lb
(M6 bolt)

54 N·m
40 ft-lb

24 N·m
17 ft-lb

118 N·m
87 ft-lb

8.8 N·m
78 in-lb
(M6 bolt with
washer)

19

18

17

16

21

20

15

5

22

23

8

1

24

10

2

7

6

14

13

11

9

12

AC

3

4

REMOVAL STEPS
1. TIMING BELT FRONT UPPER

COVER

2. CONNECTOR BRACKET
3 TIMING BELT FRONT LOWER

COVER

4. POWER STEERING PUMP

BRACKET

5. CRANKSHAFT POSITION

SENSOR

<<A>>

>>I<<

6. TIMING BELT
7. TENSIONER PULLEY
8. TENSIONER ARM

>>H<<

9. AUTO-TENSIONER

10.IDLER PULLEY

<<B>>

>>G<<

11. OIL PUMP SPROCKET

<<C>>

>>F<<

12.CRANKSHAFT BOLT
13.CRANKSHAFT PULLEY WASHER

<<D>>

14.CRANKSHAFT SPROCKET
15.CRANKSHAFT SENSING BLADE
16.TENSIONER "B"

<<E>>

>>E<<

17.TIMING BELT "B"

<<F>>

>>D<<

18.COUNTERBALANCE SHAFT

SPROCKET

>>C<<

19.SPACER

<<G>>

20.CRANKSHAFT SPROCKET "B"
21.KEY

REMOVAL STEPS (Continued)