Mitsubishi Galant. Manual — part 30

11B-1

GROUP 11B

ENGINE OVERHAUL

<2.4L>

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11B-2

GENERATOR AND IGNITION SYSTEM

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11B-6

GENERATOR AND IGNITION SYSTEM REMOVAL
AND INSTALLATION . . . . . . . . . . . . . . . . .

11B-6

TIMING BELT. . . . . . . . . . . . . . . . . . .

11B-8

TIMING BELT REMOVAL AND INSTALLATION

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11B-8

TIMING BELT INSPECTION. . . . . . . . . . . .

11B-17

FUEL AND EMISSION PARTS . . . . .

11B-19

FUEL AND EMISSION PARTS REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

11B-19

INTAKE MANIFOLD . . . . . . . . . . . . .

11B-22

INTAKE MANIFOLD REMOVAL AND INSTALLATION

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11B-22

EXHAUST MANIFOLD. . . . . . . . . . . .

11B-25

EXHAUST MANIFOLD REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

11B-25

ROCKER ARMS AND CAMSHAFT. .

11B-26

ROCKER ARMS AND CAMSHAFT REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

11B-26

ROCKER ARMS AND CAMSHAFT INSPECTION

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11B-28

CYLINDER HEAD AND VALVES. . . .

11B-31

CYLINDER HEAD AND VALVES REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

11B-31

CYLINDER HEAD AND VALVES INSPECTION

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11B-34

FRONT CASE AND OIL PUMP . . . . .

11B-37

FRONT CASE AND OIL PUMP REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

11B-37

FRONT CASE AND OIL PUMP INSPECTION

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11B-46

PISTON AND CONNECTING ROD . .

11B-48

PISTON AND CONNECTING ROD REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

11B-48

CRANKSHAFT AND CYLINDER BLOCK

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11B-55

CRANKSHAFT AND CYLINDER BLOCK, REMOVAL
AND INSTALLATION . . . . . . . . . . . . . . . . .

11B-55

CRANKSHAFT AND CYLINDER BLOCK
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-59

SPECIFICATIONS . . . . . . . . . . . . . . .

11B-61

FASTENER TIGHTENING SPECIFICATIONS

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11B-61

GENERAL SPECIFICATIONS . . . . . . . . . .

11B-63

SERVICE SPECIFICATIONS . . . . . . . . . . .

11B-64

SEALANTS AND ADHESIVES . . . . . . . . . .

11B-66

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-2

.

SPECIA L TO O LS

M1113000600120

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781 Flywheel
stopper

General service tool

Supporting drive plate

MD998778 Crankshaft
sprocket puller

General service tool

Removal of crankshaft
sprocket

MD998785 Sprocket
stopper

MD998785Supporting

counterbalance shaft
sprocket

MB990767 End yoke
holder

MB990767-01

Holding camshaft
sprocket when
loosening or torquing
bolt.

MD998719 Pins

MIT308239

MD998767 Tension
pulley wrench

MD998752-01

Adjustment of timing belt
tension

MD998443 Lash
adjuster holder (8)

MD998443-01

Supporting of the lash
adjuster to prevent it
from falling when rocker
shaft assembly is
removed or installed

MD998713 CAMSHAFT
OIL SEAL INSTALLER

MD998713-01

Installation of camshaft
oil seal

D998781

MB990767

MD998719

D998767

D998443

D998713

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-3

MD998442 Air bleed
wire

General service tool

Air bleed of lash adjuster

MB991654 Cylinder
head bolt wrench (12)

General service tool

Removal and installation
of cylinder head bolt

MD998772 Valve spring
compressor

General service tool

Compression of valve
spring

MD998774 Valve steam
seal installer

MD998774-01

Installation of valve
steam seal

MD998727 Oil pan
remover

MD998727-01

Removal of oil pan

MD998162 Plug wrench
Use with MD998783

MD998162-01

Removal and installation
of front case cap plug

MD998783 Plug wrench
retainer

General service tool

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <2.4L>

11B-4

MD998371 Silent shaft
bearing puller

MD998371-01

Removal of
counterbalance shaft
front bearing

MD998372 Silent shaft
bearing puller

MD998372-01

Removal of
counterbalance shaft
rear bearing

MB991603 Bearing
installer stopper

-

Removal and installation
of rear bearing

MD998705 Silent shaft
bearing installer

MD998373-01 Use
with MB990938-01

Installation of
counterbalance shaft
bearing

MD998285 Crankshaft
front oil seal guide

MD998285-01

Installation of crankshaft
front oil seal

MD998375 Crankshaft
front oil seal installer

MD998375-01

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION