Mitsubishi Galant. Manual — part 558
WINDOW GLASS
TSB Revision
BODY
42-15
CAUTION
•
The primer strengthens the adhesive, so be sure to
apply it evenly around the entire circumference.
However, a too thick application will weaken the
adhesive.
•
Do not touch the coated surface.
3. Soak a sponge in the primer, and apply evenly to the
windshield and the body in the specified places.
4. Apply the primer, and then let it dry for 3 to 30 minutes,
depending on ambient temperature and humidity.
5. Install the windshield upper molding to the windshield.
6. Place the window spacer to the windshield so that it inclines
toward the windshield and its right and left clearances are
equal. Then install the spacer firmly so that it is firmly
anchored.
7. Install the glass stopper to the shown dimension.
8. Fill a sealant gun with adhesive. Then apply the adhesive
evenly around the windshield within 30 minutes after
applying the primer.
9. Align the mating marks on the windshield and the body, and
lightly press the windshield evenly so that it adheres
completely.
10.Use a spatula or similar tool to remove any excessive
adhesive. Clean the surface with 3M
AAD Part number
8906 or equivalent. Avoid moving the vehicle until the
adhesive sets.
CAUTION
•
Do not move the vehicle unless absolutely necessary.
•
When testing for water leakage, do not pinch the end of
the hose to spray the water.
11.Wait 30 minutes or more, and then test for water leakage.
AC000563AB
A
A
SECTION A – A
CENTER
300 mm
(12 in)
300 mm
(12 in)
GLASS STOPPER
20 mm
(0.8 in)
GLASS STOPPER
ACX00480
10 mm
(0.4 in)
15 mm
(0.6 in)
AB
WINDOW GLASS
TSB Revision
BODY
42-16
>>D<< ROOF DRIP MOLDING INSTALLATION
Install the clip to the roof drip molding before installing the
molding to the vehicle body.
REAR WINDOW GLASS
REMOVAL AND INSTALLATION
M1422001600036
Pre-removal and Post-installation Operation
•
High-mounted Stoplight Removal Installation <Rear Shelf
Mounted Type> (Refer to GROUP 54A, High-Mounted
stoplight
.)
•
Rear Pillar Trim Removal and Installation
(Refer to GROUP 52A, Trims
•
Headlining Removal and Installation (Refer to GROUP
52A, Headlining
.)
AC000565
9
A
A
B
B
C
C
SECTION A – A
SECTION B – B
SECTION C – C
mm (in)
8.5 (0.33)
14 (0.6)
PRIMER
6.7 (0.26)
PRIMER
11 (0.4)
7 (0.3)
PRIMER
ADHESIVE: 3M™ AAD PART NO. 8609 SUPER FAST URETHANE AND 3M™ AAD PART NO.8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT
AB
WINDOW GLASS
TSB Revision
BODY
42-17
Required Special Tool:
•
MB990449: Window Molding Remover
AC000566AB
1
2
1
3
4
5
6
7
8
9
10
11
12
13
14
4
14
4
7
13
4
12
7
5
6
7
8
9
10
7
8
D
D
E
E
F
F
H
H
G
G
SECTION D – D
SECTION E – E
SECTION F – F
SECTION G – G
SECTION H – H
ADHESIVE TAPE: DOUBLE-SIDED TAPE
[6 mm (0.24 in) WIDE AND 0.125 mm (0.0049 in)
THICK]
REMOVAL STEPS
1. HARNESS CONNECTOR (FOR
REAR WINDOW DEFOGGER)
2. HARNESS CONNECTOR (FOR
MAIN GLASS ANTENNA)
3. HARNESS CONNECTOR (FOR SUB
GLASS ANTENNA)
<<A>> >>C<<
4. ROOF DRIP MOLDING
<<B>>
5. REAR WINDOW LOWER MOLDING
6. REAR WINDOW MOLDING CLIP
<<C>> >>B<<
7. REAR WINDOW GLASS
>>B<<
8. GLASS STOPPER
>>B<<
9. WINDOW SPACER
>>B<<
10. REAR WINDOW UPPER MOLDING
11. CLIP GROMMET
12. REAR DRIP MOLDING CLIP D
>>A<<
13. DRIP MOLDING CLIP
14. ROOF DRIP MOLDING CLIP
REMOVAL STEPS (Continued)
WINDOW GLASS
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BODY
42-18
REMOVAL SERVICE POINTS
<<A>> ROOF DRIP MOLDING REMOVAL
CAUTION
If the drip molding has become warped, it should not be
reused.
Use special tool MB990449 to lever out the molding.
<<B>> REAR WINDOW LOWER MOLDING REMOVAL
CAUTION
If the drip molding has become warped, it should not be
reused.
Use special tool MB990449 to lever out the molding.
<<C>> REAR WINDOW GLASS REMOVAL
Remove the rear window glass using the same procedure as
for the windshield. (Refer to
INSTALLATION SERVICE POINTS
>>A<< DRIP MOLDING CLIP INSTALLATION
After installing the clip to the rear pillar outer in alignment with
its section A, cut from section B.
AC000567AB
MB990446
AC000461
MB990449
AB
AC000562
SECTION A
SECTION
B
FRONT PILLAR
OUTER
AB
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