Mitsubishi Galant. Manual — part 556

FENDER

TSB Revision

BODY

42-7

FEN D ER

REMOVAL AND INSTALLATION

M1421001900078

Pre-removal and Post-installation Operation

•

Front Bumper Removal and Installation (Refer to GROUP
51, Front Bumper

P.51-2

.)

•

Headlight Removal and Installation (Refer to GROUP
54A, Headlight, Front Turn-signal Light and Position Light
Assembly

P.54A-72

.)

•

Fender Garnish Assembly Removal and Installation
<Vehicles with Fender Garnish Assembly> (Refer to
GROUP 51, Grilles, moldings and Garnishes

P.51-7

.)

AC000558

X0013BE

18I0018

SEALANT
3M™AAD PART NO.8625 OR EQUIVALENT

AB

4

1

2

4

3

REMOVAL STEPS
1. FRONT STONEGUARD <VEHICLES WITH

STONEGUARD>

2. SPLASH SHIELD
3. HOOD DAMPER BRACKET
4. FENDER

FUEL FILLER LID

TSB Revision

BODY

42-8

FU EL FILLER LID

REMOVAL AND INSTALLATION

M1421002500084

W IN D O W G LA SS

WINDOW GLASS

GENERAL

M1422000100083

The windshield and rear window glass are attached
by an urethane-base adhesive to the window frame.
This adhesive provides improved glass holding and
sealing, and also permits use of body openings
having a greater structural strength.

AC004024

AC004025

AC004026

Fuel filler door height and clearance
adjustment

AB

1

1

2

REMOVAL STEPS
1. FUEL FILLER DOOR ASSEMBLY
2. BUMPER

WINDOW GLASS

TSB Revision

BODY

42-9

ITEMS

WINDOW GLASS DIAGNOSIS

INTRODUCTION TO WINDOW GLASS DIAGOSIS

M1422006700094

If water leaks from the windshield, or the rear window
glass, the seal or body flange may be faulty.

WINDOW GLASS DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1422006800091

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
window glass fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify malfunction is eliminated.

WINDOW GLASS DIAGNOSTIC TROUBLE SYMPTOM CHART

M1422006900106

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Water leak through windshield/Water leak through rear window glass

DIAGNOSIS

STEP 1. Check if the seal is faulty.

Q: Is the seal faulty?

YES :

Repair it, then go to Step 3.

NO :

Go to Step 2.

STEP 2. Check if the body flange is deformed.

Q: Is the body flange deformed?

YES :

Repair or replace it, then go to Step 3.

NO :

Go to Step 3.

ITEM

APPLICATION

QUANTITY

Wire (dia

×

length)

For cutting adhesive

Five pieces of wire 0.6 mm

×

1 m

(0.02 in

×

3.3 ft)

Glass adhesive knife

For cutting adhesive

One

Sealant gun

For adhesive application

One

Wiping shop towels

-

As required

Sealer

For prevention of water leaks and
gathering after adhesive application

As required

3M

TM

AAD Part No. 8906 or

equivalent

For cleaning

As required

Glass holder MB990480

For holding of window glass

Two

Window molding remover
MB990449

For roof drip molding removal

One

SYMPTOMS

INSPECTION PRO-
CEDURE

REFERENCE PAGE

Water leak through windshield

1

P.42-9

Water leak through rear window glass

WINDOW GLASS

TSB Revision

BODY

42-10

STEP 3. Check symptoms.

Q: Is any water leaking?

YES :

Return to Step 1.

NO :

This diagnosis complete.

SPECIAL TOOLS

M1422000600077

WINDSHIELD

REMOVAL AND INSTALLATION

M1422001000089

TOOL

TOOL NUMBER AND
NAME

REPLACED BY MILLER
TOOL NUMBER

APPLICATION

MB990480 Glass holder

General service tool

Removal and installation
of window glass

MB990449 Window
molding remover

General service tool

Removal of drip molding

MB990480

MB990449

Pre-removal and Post-installation Operation

•

Front Deck Garnish Removal and Installation (Refer to
GROUP 51,Windshield Wiper and Washer

P.51-12

.)

•

Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Trims

P.52A-12

.)

•

Headlining Removal and Installation (Refer to GROUP
52A, Headlining

P.52A-14

.)

AC000559

A

A

B

B

C

C

SECTION A – A

SECTION B – B

SECTION C – C

AB

mm (in)

9 (0.4)

16 (0.6)

2 (0.1)

(Entire

circumference)

PRIMER

36 (1.4)

22 (0.9)

4

PRIMER

7.5 (0.3)

PRIMER

ADHESIVE: 3M™ AAD PART NO.8609 SUPER FAST URETHANE AND 3M™ AAD PART NO.8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT