Mitsubishi Galant. Manual — part 67

INTAKE MANIFOLD AND FUEL PARTS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-17

IN TA KE M AN IFO LD AN D FU EL PAR TS

REMOVAL AND INSTALLATION

M1113004300080

AKX00668

12 N·m
104 in-lb

8.8 N·m
78 in-lb

22 N·m
16 ft-lb

1

5

2

4

8

9
7

10

6

3

12

11

13

13

N

N

N

N

N

N

N

AC

REMOVAL STEPS
1. INJECTOR HARNESS
2. INJECTOR AND FUEL RAIL
3 INSULATOR

>>C<<

4. FUEL PRESSURE REGULATOR
5. O-RING

6. INSULATOR

>>B<<

7. INJECTOR
8. O-RING
9. GROMMET
10.FUEL RAIL

REMOVAL STEPS (Continued)

INTAKE MANIFOLD AND FUEL PARTS

TSB Revision

ENGINE OVERHAUL <3.0L>

11D-18

INSTALLATION SERVICE POINTS

>>A<< INTAKE MANIFOLD INSTALLATION
1. Tighten the nuts "R" to 6.4 N

⋅

m (57 in-lb).

2. Tighten the nuts "L" to the specified torque.

Tightening torque: 22 N

⋅⋅⋅⋅

m (16 ft-lb)

3. Tighten the nuts "R" to the specified torque.

Tightening torque: 22 N

⋅⋅⋅⋅

m (16 ft-lb)

4. Tighten the nuts "L" to the specified torque.

Tightening torque: 22 N

⋅⋅⋅⋅

m (16 ft-lb)

5. Tighten the nuts "R" to the specified torque.

Tightening torque: 22 N

⋅⋅⋅⋅

m (16 ft-lb)

>>B<< INJECTOR INSTALLATION

CAUTION

Use care not to let engine oil enter the fuel rail.
1. Apply clean engine oil to the O-ring.

2. Insert the injector into the fuel rail.

3. Make sure the injector rotates smoothly. If not, remove the

injector to check the O-ring for damage, and replace the O-
ring if necessary. Then reinsert the injector and check that it
rotates smoothly.

4. Align the projection on the injector connector with the mating

mark on the fuel rail.

>>C<< FUEL PRESSURE REGULATOR INSTALLATION

CAUTION

Do not let engine oil enter the fuel rail.
1. Apply clean engine oil to the O-ring.

2. Insert the fuel pressure regulator into the fuel rail.

3. Make sure the regulator rotates smoothly. If not, remove the

fuel pressure regulator to check the O-ring for damage, and
replace the O-ring if necessary. Then reinsert the fuel
pressure regutator and check that it rotates smoothly.

4. Tighten the two bolts to the specified torque.

11. CONED DISC SPRING

>>A<<

12.INTAKE MANIFOLD
13.INTAKE MANIFOLD GASKET

REMOVAL STEPS (Continued)

AKX00680

TIMING
BELT SIDE

NUT "R"

NUT "L"

AB

AKX00748

FUEL RAIL

INJECTOR

AB

AKX00690

PROJECTION

AB

MATING
MARK

WATER PUMP & WATER HOSE

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ENGINE OVERHAUL <3.0L>

11D-19

Tightening torque: 8.8 N

⋅⋅⋅⋅

m (78 in-lb)

WATER PU M P & WATER H O SE

REMOVAL AND INSTALLATION

M1113017900048

AKX00669

19 N·m
14 ft-lb

19 N·m
14 ft-lb

19 N·m
14 ft-lb

19 N·m
14 ft-lb

11 N·m
95 in-lb

29 N·m
22 ft-lb

14 N·m
122 in-lb

19 N·m
14 ft-lb

41 N·m
30 ft-lb
(M10 BOLT)

24 N·m
17 ft-lb
(M8 BOLT)

4

5

6

3

9

7

10

3

11

1

13

2

17

14

15

16

19

18

N

N

N

N

N

N

N

AC

8

12

REMOVAL STEPS

>>D<<

1. ENGINE COOLANT

TEMPERATURE GAUGE UNIT

>>C<<

2. ENGINE COOLANT

TEMPERATURE SENSOR

3 WATER HOSE
4. WATER HOSE

5. HEATER INLET PIPE
6. O-RING
7. HEATER OUTLET PIPE
8. O-RING
9. WATER OUTLET

FITTINGGROMMET

REMOVAL STEPS (Continued)

WATER PUMP & WATER HOSE

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ENGINE OVERHAUL <3.0L>

11D-20

INSTALLATION SERVICE POINTS

>>A<< O-RING AND WATER INLET PIPE INSTALLATION

CAUTION

Keep the O-ring free of oil or grease.
1. Attach a new O-ring to each end of the water inlet pipe.

2. Wet the O-ring with water.

3. Insert the front end of the pipe into the water pump.

>>B<< THERMOSTAT INSTALLATION
1. Check that the rubber ring is free from damage and seated

correctly in the thermostat flange.

2. Install the thermostat as shown in the illustration. The jiggle

valve must be at the uppermost position.

>>C<< SEALANT APPLICATION TO ENGINE COOLANT
TEMPERATURE SENSOR
Apply 3M



AAD Part number 8731 or equivalent to the engine

coolant temperature sensor.

10.GASKET
11. WATER INLET FITTING

>>B<<

12.THERMOSTAT
13.THERMOSTAT HOUSING
14.GASKET

>>A<<

15.O-RING

>>A<<

16.WATER INLET PIPE

>>A<<

17.O-RING
18.WATER PUMP
19.WATER PUMP GASKET

REMOVAL STEPS (Continued)

AKX00711

O-RING

WATER INLET
PIPE

AB

AKX00670AB

JIGGLE VALVE

AKX00686