Mitsubishi Galant. Manual — part 554

SPECIFICATIONS

TSB Revision

POWER STEERING

37A-47

SERVICE SPECIFICATIONS

M1372000300052

LUBRICANTS

M1372000400059

ITEMS

STANDARD VALUE

LIMIT

Steering wheel free
play mm (in)

With engine running

−

30 (1.2)

With engine stopped

10 (0.4) or less

−

Steering angle

Inside wheel

2.4L ENGINE

36

°

36'

±

2

°

00'

−

3.0L ENGINE

33

°

06'

±

2

°

00'

−

Outside wheel (reference) 2.4L ENGINE

30

°

42'

−

3.0L ENGINE

28

°

30'

−

Tie rod end ball joint breakaway torque N

⋅

m (in-lb)

0.5

−

2.5 (4.4

−

22.1)

−

Tie rod swing resistance N (lb) [N

⋅

m (in-lb)]

4

−

18.6 (17.8

−

82.7)

[1.0

−

4.9 (8.7

−

43.4)]

−

Engine idle speed r/min

2.4L ENGINE

750

±

100

−

3.0L ENGINE

700

±

100

−

Stationary steering effort N (lb) [Fluctuation allowance N (lb)]

30 (6.7) or less [5.9
(1.33)]

−

Oil pump pressure
MPa (psi)

Oil pump relief pressure

8.3

−

9.5 (1,209

−

1,280)

−

Pressure under no-load conditions

0.8

−

1.0 (116

−

145)

−

Steering gear retention hydraulic pressure

8.3

−

9.5 (1,209

−

1,280)

−

Oil pressure switch operating pressure MPa (psi)

OFF

→

ON

1.8

−

2.4 (261

−

348)

−

ON

→

OFF

0.8

−

2.4 (116

−

348)

−

Gear box total pinion torque N

⋅

m (in-lb) [Change in torque: 0.7 N

⋅

m

(6.1 in-lb) or less]

0.8

−

1.9 (6.9

−

16.5)

−

Opening dimension of special tool MB991561 mm (in)

1.9 (0.07)

−

Band crimped width mm (in)

1.4

−

1.8 (0.06

−

0.07)

−

ITEMS

SPECIFIED
LUBRICANTS

QUANTITY dm

3

(qt)

Gear box

Bearing

MITSUBISHI POWER
STEERING FLUID

As required

O-ring

Oil seal

Special tool (MB991213)

Pinion and valve assembly seal ring
part

Bellows

Silicon grease

As required

Oil pump

Power steering fluid

MITSUBISHI POWER
STEERING FLUID

0.8 (0.85)

Friction surface of rotor vane, cam
ring and pump cover

MITSUBISHI POWER
STEERING FLUID

As required

O-ring

SPECIFICATIONS

TSB Revision

POWER STEERING

37A-48

SEALANTS

M1372000500056

ITEMS

SPECIFIED SEALANTS

Power steering gear box

End plug

3M

TM

AAD Part No.8661, 8663, 8672,

8678, 8679 or equivalent

Rack support cover

42-1

GROUP 42

BODY

CONTENTS

HOOD. . . . . . . . . . . . . . . . . . . . .

42-3

BODY DIAGNOSIS . . . . . . . . . . . .

42-3

INTRODUCTION TO HOOD DIAGNOSIS

42-3

HOOD DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . .

42-3

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-3

SYMPTOM PROCEDURES . . . . . . . . .

42-3

HOOD. . . . . . . . . . . . . . . . . . . . . . .

42-5

REMOVAL AND INSTALLATION . . . . .

42-5

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-6

FENDER. . . . . . . . . . . . . . . . . . .

42-7

REMOVAL AND INSTALLATION . . . . .

42-7

FUEL FILLER LID . . . . . . . . . . .

42-8

REMOVAL AND INSTALLATION . . . . .

42-8

WINDOW GLASS . . . . . . . . . . .

42-8

WINDOW GLASS . . . . . . . . . . . . .

42-8

GENERAL . . . . . . . . . . . . . . . . . . .

42-8

WINDOW GLASS DIAGNOSIS . . .

42-9

INTRODUCTION TO WINDOW GLASS DIAGOSIS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-9

WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .

42-9

WINDOW GLASS DIAGNOSTIC TROUBLE
SYMPTOM CHART . . . . . . . . . . . . . . . .

42-9

SYMPTOM PROCEDURES . . . . . . . . .

42-9

SPECIAL TOOLS. . . . . . . . . . . . . .

42-10

WINDSHIELD . . . . . . . . . . . . . . . . .

42-10

REMOVAL AND INSTALLATION. . . . . .

42-10

REAR WINDOW GLASS . . . . . . . .

42-16

REMOVAL AND INSTALLATION. . . . . .

42-16

DOOR . . . . . . . . . . . . . . . . . . . .

42-19

GENERAL DESCRIPTION . . . . . . .

42-19

CENTRAL DOOR LOCKING SYSTEM
DIAGNOSIS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-19

POWER WINDOW DIAGNOSIS. . .

42-19

INTRODUCTION TO POWER WINDOW
DIAGNOSIS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-19

POWER WINDOW DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .

42-20

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-20

SYMPTOM PROCEDURES . . . . . . . . . .

42-21

DOOR DIAGNOSIS . . . . . . . . . . . .

42-43

INTRODUCTION TO GLASS AND DOOR
DIAGNOSIS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-43

GLASS AND DOOR DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .

42-43

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-43

SYMPTOM PROCEDURES . . . . . . . . . .

42-44

HOW TO LOCATE WIND NOISE . .

42-46

SPECIAL TOOLS . . . . . . . . . . . . . .

42-48

ON-VEHICLE SERVICE . . . . . . . . .

42-48

42-2

DOOR FIT ADJUSTMENT. . . . . . . . . . .

42-48

DOOR WINDOW GLASS ADJUSTMENT

42-49

DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT. . . . . . . . . . . . . . . . . . . .

42-50

DOOR OUTSIDE HANDLE PLAY CHECK

42-50

CIRCUIT BREAKER (INCORPORATED IN THE
POWER WINDOW MOTOR) INSPECTION

42-51

DOOR ASSEMBLY . . . . . . . . . . . .

42-52

REMOVAL AND INSTALLATION . . . . .

42-52

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-53

DOOR TRIM AND WATERPROOF FILM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-54

REMOVAL AND INSTALLATION . . . . .

42-54

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-55

DOOR GLASS AND REGULATOR

42-56

REMOVAL AND INSTALLATION . . . . .

42-56

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-57

DOOR HANDLE AND LATCH. . . .

42-58

REMOVAL AND INSTALLATION . . . . .

42-58

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-59

WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHER-STRIP

42-61

REMOVAL AND INSTALLATION . . . . .

42-61

TRUNK LID . . . . . . . . . . . . . . . .

42-62

TRUNK LID DIAGNOSIS . . . . . . . .

42-62

INTRODUCTION TO TRUNK LID DIAGNOSIS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-62

TRUNK LID DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . .

42-62

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-62

SYMPTOM PROCEDURES . . . . . . . . .

42-62

SPECIAL TOOLS. . . . . . . . . . . . . .

42-63

TRUNK LID . . . . . . . . . . . . . . . . . .

42-64

REMOVAL AND INSTALLATION . . . . .

42-64

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-66

KEYLESS ENTRY SYSTEM . . .

42-67

GENERAL DESCRIPTION . . . . . .

42-67

KEYLESS ENTRY SYSTEM DIAGNOSIS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-67

SPECIAL TOOLS . . . . . . . . . . . . . .

42-67

ON-VEHICLE SERVICE . . . . . . . . .

42-68

HOW TO REPLACE OF THE TRANSMITTER
BATTERY . . . . . . . . . . . . . . . . . . . . . . . .

42-68

ENABLING/DISABLING THE ANSWERBACK
FUNCTION . . . . . . . . . . . . . . . . . . . . . . .

42-68

HOW TO REGISTER SECRET CODE .

42-70

REMOVAL AND INSTALLATION. . . . . .

42-72

SUNROOF . . . . . . . . . . . . . . . .

42-72

GENERAL DESCRIPTION . . . . . . .

42-72

SUNROOF DIAGNOSIS . . . . . . . . .

42-73

INTRODUCTION TO SUNROOF DIAGNOSIS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-73

SUNROOF DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . .

42-73

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-73

SYMPTOM PROCEDURES . . . . . . . . . .

42-74

CHECKING AT THE SUNROOF-ECU . .

42-87

SPECIAL TOOL . . . . . . . . . . . . . . .

42-88

ON-VEHICLE SERVICE . . . . . . . . .

42-88

WATER TEST . . . . . . . . . . . . . . . . . . . .

42-88

SUNROOF FIT ADJUSTMENT . . . . . . .

42-89

SUNROOF OPERATION CHECK . . . . .

42-89

SUNROOF ASSEMBLY . . . . . . . . .

42-92

REMOVAL AND INSTALLATION. . . . . .

42-92

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-94

DISASSEMBLY AND ASSEMBLY . . . . .

42-96

SPECIFICATIONS . . . . . . . . . .

42-97

FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . .

42-97

SERVICE SPECIFICATIONS . . . . .

42-97

SEALANTS AND ADHESIVES . . .

42-97

COMPONENT IDENTIFICATIONS.

42-98