Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 417
INPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-31
NEEDLE ROLLER BEARING
1. Combine the needle roller bearing with the input shaft or
bearing sleeve and gear, and check that it rotates smoothly
without noise or play.
2. Check the needle roller bearing cage for deformation.
SYNCHRONIZER RING
1. Check the clutch gear teeth for damage and broken.
2. Check internal surface for damage, wear and broken
threads.
3. Force the synchronizer ring toward the clutch gear and
check clearance "A". If "A" is less than the limit, replace.
Minimum limit: 0.5 mm (0.020 inch)
OUTER SYNCHRONIZER RING/INNER SYNCHRONIZER
RING/SYNCHRONIZER CONE
CAUTION
When any of the outer ring, inner ring or cone has to be
replaced, replace them as a set.
1. Check to ensure that the clutch gear tooth surface and cone
surface are not damaged and broken.
2. Install the outer ring, inner ring and cone, press them
against the gear, and check clearance "A." If "A" is less than
the limit, replace.
Limit: 0.5 mm (0.020 inch)
AKX00915
AKX00927
A
GEAR
SYNCHRO-
NIZER RING
AB
AKX00933
AKX00888
A
OUTER RING
CONE
INNER RING
GEAR
AB
INPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-32
SYNCHRONIZER SLEEVE AND HUB
1. Combine the synchronizer sleeve and hub, and check that
they slide smoothly.
2. Check that the sleeve is free from damage at its inside
splines ends.
SYNCHRONIZER SPRING
Check that the spring is not sagging, deformed or broken.
SPEED GEARS
1. Check that the helical and clutch gear tooth surfaces are not
damaged or worn.
2. Check that the synchronizer cone surfaces are not
roughened, damaged or worn.
3. Check that the gear inside diameter and front and rear
surfaces are not damaged and worn.
AKX00767
SLEEVE
HUB
AB
AKX00916
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-33
O U TPU T SH A FT
DISASSEMBLY AND ASSEMBLY
M1222002200026
<F5M42>
Required Special Tools:
MD998364: Camshaft Oil Seal Installer <F5M51>
MD998801: Bearing Remover
MD998812: Installer Cap
MD998813: Installer
−
100 <F5M42>
MD998814: Installer
−
200
MD998818: Installer Adapter (38) <F5M42>
MD998819: Installer Adapter (40)
MD998820: Installer Adapter (42) <F5M51>
MD998821: Installer Adapter (44) <F5M51>
MD998822: Installer Adapter (46) <F5M42>
MD998824: Installer Adapter (50) <F5M51>
MD998825: Installer Adapter (52) <F5M42>
MD998917: Bearing Remover
AKX00946
AKX00946
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
20
22
24
4
26
1
19 18
21
23
13
27
29
25
28
30
31
32
33
36
35
34
5
2
3
4
6
7
8
9
11
1410
12
17
15
16
13
AB
DISASSEMBLY STEPS
>>T<<
1. SNAP RING
<<A>>
>>R<<
2. BALL BEARING
<<C>>
>>Q<<
3 REVERSE GEAR SLEEVE
4. NEEDLE ROLLER BEARING
5. REVERSE GEAR
>>O<<
6. SYNCHRONIZER RING
>>N<<
7. SYNCHRONIZER SPRING
>>H<<
8. SYNCHRONIZER SLEEVEl
<<D>>
>>P<<
9. 5TH SPEED-REVERSE
SYNCHRONIZER HUB
>>O<<
10.SYNCHRONIZER RING
>>N<<
11. SYNCHRONIZER SPRING
12.5TH SPEED GEAR
13.NEEDLE ROLLER BEARING
>>M<<
14.5TH SPEED GEAR SLEEVE
>>L<<
15.4TH SPEED GEAR
>>K<<
16.SNAP RING
<<E>>
>>J<<
17.3RD SPEED GEAR
18.2ND SPEED GEAR
19.NEEDLE ROLLER BEARING
<<F>>
>>I<<
20.2ND SPEED GEAR SLEEVE
21.INNER SYNCHRONIZER RING
22.SYNCHRONIZER CONE
23.OUTER SYNCHRONIZER RING
>>F<<
24.SYNCHRONIZER SPRING
>>H<<
25.SYNCHRONIZER SLEEVE
>>G<<
26.1ST-2ND SPEED SYNCHRONIZER
HUB
27.OUTER SYNCHRONIZER RING
>>F<<
28.SYNCHRONIZER SPRING
29.INNER SYNCHRONIZER RING
30.SYNCHRONIZER CONE
31.1ST SPEED GEAR
32.NEEDLE ROLLER BEARING
<<G>>
>>E<<
33.1ST SPEED GEAR SLEEVE
>>D<<
34.SNAP RING
<<H>>
>>B<<
35.ROLLER BEARING INNER RACE
36.OUTPUT SHAFT
DISASSEMBLY STEPS (Continued)
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-34
<F5M51>
AKX00929
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
AKX00929
21
22
23
24
25
26
28
27
30
29
19 18
20
33
4
1
5
3
32
31
35
13
2
12
36
4
15
14
6
17
7
34
8
9
11
10
13
16
AB
DISASSEMBLY STEPS
>>T<<
1. SNAP RING
<<B>>
>>S<<
2. TAPER ROLLER BEARING
<<C>>
>>Q<<
3 REVERSE GEAR BEARING
SLEEVE
4. NEEDLE ROLLER BEARING
5. REVERSE GEAR
>>O<<
6. SYNCHRONIZER RING
>>N<<
7. SYNCHRONIZER SPRING
>>H<<
8. SYNCHRONIZER SLEEVEl
<<D>>
>>P<<
9. 5TH SPEED-REVERSE
SYNCHRONIZER HUB
>>O<<
10.SYNCHRONIZER RING
>>N<<
11. SYNCHRONIZER SPRING
12.5TH SPEED GEAR
13.NEEDLE ROLLER BEARING
>>M<<
14.5TH SPEED GEAR SLEEVE
>>L<<
15.4TH SPEED GEAR
>>K<<
16.SNAP RING
<<E>>
>>J<<
17.3RD SPEED GEAR
18.2ND SPEED GEAR
19.NEEDLE ROLLER BEARING
<<F>>
>>I<<
20.2ND SPEED GEAR SLEEVE
21.INNER SYNCHRONIZER RING
22.SYNCHRONIZER CONE
23.OUTER SYNCHRONIZER RING
>>F<<
24.SYNCHRONIZER SPRING
>>H<<
25.SYNCHRONIZER SLEEVE
>>G<<
26.1ST-2ND SPEED SYNCHRONIZER
HUB
27.OUTER SYNCHRONIZER RING
>>F<<
28.SYNCHRONIZER SPRING
29.INNER SYNCHRONIZER RING
30.SYNCHRONIZER CONE
31.1ST SPEED GEAR
32.NEEDLE ROLLER BEARING
<<G>>
>>E<<
33.1ST SPEED GEAR SLEEVE
<<I>>
>>C<<
34.TAPER ROLLER BEARING
>>A<<
35.OIL SEAL
36.OUTPUT SHAFT
DISASSEMBLY STEPS (Continued)
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