Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 418
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-35
DISASSEMBLY SERVICE POINTS
<<A>> BALL BEARING REMOVAL
1. Using special tool MD998917, support the ball bearing, and
then set them on the press.
2. Push down on the output shaft with the press, and take out
the ball bearing.
<<B>> TAPER ROLLER BEARING REMOVAL
1. Using special tool MD998801, support the taper roller
bearing, and then set them on the press.
2. Push down on the output shaft with the press, and take out
the taper roller bearing.
<<C>> REVERSE GEAR BEARING SLEEVE REMOVAL
1. Using special tool MD998801, support the reverse gear, and
then set them on the press.
2. Push down on the output shaft with the press and remove
the reverse gear bearing sleeve.
<<D>> 5TH SPEED-REVERSE SYNCHRONIZER HUB
REMOVAL
1. Using special tool MD998801, support the 4th speed gear,
and then set them on the press.
2. Push down on the output shaft with the press and remove
the 5th speed-reverse synchronizer hub.
AKX00836
BALL BEARING
MD998917
AB
AKX00891
TAPER ROLLER
BEARING
MD998801
AB
AKX00837
REVERSE GEAR
BEARING
SLEEVE
MD998801
AB
AKX00838AB
SYNCHRONIZER
HUB
MD998801
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-36
<<E>> 3RD SPEED GEAR REMOVAL
1. Using special tool MD998917, support the 2nd speed gear,
and then set them on the press.
2. Push down on the output shaft with the press and remove
the 3rd speed gear.
<<F>> 2ND SPEED GEAR SLEEVE REMOVAL
1. Using special tool MD998917, support the 1st speed gear,
and then set them on the press.
2. Push down on the output shaft with the press and remove
the 2nd speed gear sleeve.
<<G>> 1ST SPEED GEAR SLEEVE REMOVAL
1. Using special tool MD998801, support the 1st speed gear
sleeve, and then set them on the press.
2. Push down on the output shaft with the press and remove
the 1st speed gear sleeve.
AKX00839
3RD SPEED GEAR
MD998917
AB
AKX00840
MD998917
2ND SPEED GEAR
SLEEVE
AB
AKX00841
<F5M42>
1ST SPEED
GEAR SLEEVE
MD998801
AB
AKX00892
<F5M51>
1ST SPEEDGEAR
SLEEVE
MD998801
AB
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-37
<<H>> ROLLER BEARING INNER RACE REMOVAL
1. Using special tool MD998917, support the roller bearing
inner race, and then set them on the press.
2. Push down on the output shaft with the press and remove
the roller bearing inner race.
<<I>> TAPER ROLLER BEARING REMOVAL
1. Using special tool MD998801, support the taper roller
bearing, and then set them on the press.
2. Push down on the output shaft with the press and remove
the taper roller bearing.
ASSEMBLY SERVICE POINTS
>>A<< OIL SEAL INSTALLATION
Make sure that the oil seal is pressed into the position shown in
the illustration.
>>B<< ROLLER BEARING INNER RACE INSTALLATION
1. Using special tool MD998801, support the output shaft gear,
and then set them on the press.
2. Using special tools MD998812 and MD998818, press install
the roller bearing inner race with the press.
AKX00842
ROLLER BEARING
INNER RACE
MD998917
AB
AKX00893
TAPER ROLLER
BEARING
MD998801
AB
AKX00827
3.5 mm (0.138 in)
OIL SEAL
AB
AKX00844
MD998812
MD998801
MD998818
ROLLER
BEARING
INNER RACE
AB
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-38
>>C<< TAPER ROLLER BEARING INSTALLATION
1. Using special tool MD998801, support the output shaft gear,
and then set them on the press.
2. Using special tools MD998812 and MD998819, press install
the taper roller bearing with the press.
>>D<< SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted in the groove
of output shaft.
2. Make sure that the roller bearing inner race end play meets
the standard value.
Standard value: 0
−
0.12 mm (0
−
0.0047 inch)
>>E<< 1ST SPEED GEAR SLEEVE INSTALLATION
1. Set the output shaft on the press support stand.
2. Using special tools MD998812, MD998814, MD998825
<F5M42>, MD998824 <F5M51> and MD998364 <F5M51>,
press install the 1st speed gear sleeve with the press.
AKX00894
MD998812
MD998819
MD998801
TAPER
ROLLER
BEARING
AB
AKX00845
SNAP RING
AB
AKX00846
<F5M42>
MD998812
MD998814
1ST SPEED
GEAR
SLEEVE
MD998825
AB
AKX00895
<F5M51>
MD998812
MD998364
1ST SPEED
GEAR SLEEVE
MD998814
MD998824
AB
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