Mitsubishi Galant (2004+). Manual — part 22

QUARTER INNER

TSB Revision

WELDED PANEL REPLACEMENT

3-35

6. Assemble the rear pillar reinforcement, bolt and tape the

hole and flange with aluminum tape, then fill the hole with
foam materials as shown in the figure of the instructions.
FOAM: 3M

ä AAD ULTRAPRO Panel foam-Yellow

7. Wait 2 hours after filling the foam materials to remove the

bolt and aluminum tape. Then melt the foam materials with a
soldering gun so a clip, etc. can thoroughly be inserted in
the hole that was clogged with foam materials, to bore open
the hole.

AB301427

AB

AB100787

FRONT DOOR OUTER PANEL

TSB Revision

WELDED PANEL REPLACEMENT

3-36

FRONT DOOR OUTER PANEL

M4030013000167

NOTE: After hemming the front door outer panel,
MIG spot weld the flange overlap section at a pitch of
50 mm (1.97 inches).

NOTE ON REPAIR WORK

.

REMOVAL
Since it is difficult to replace the sash due to a
pressed door structure, cut the outer panel from the
bottom of the sash.

AB301514

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

( )

AB301511

A

REPAIR WELDS

50 mm
(1.97 in)

B

C

B

C

: ADHESIVE

A

AB

ADHESIVE TYPE

BRAND

Urethane body sealer 3M

ä AAD Part No. 8542 or

equivalent

REAR DOOR OUTER PANEL

TSB Revision

WELDED PANEL REPLACEMENT

3-37

REAR DOOR OUTER PANEL

M4030014000159

NOTE: After hemming the rear door outer panel, MIG
spot weld the flange overlap section at a pitch of 50
mm (1.97 inches).

NOTE ON REPAIR WORK

.

REMOVAL
Since it is difficult to replace the sash due to a
pressed door structure, cut the outer panel from the
bottom of the sash.

AB301515

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

( )

AB301516

A

REPAIR WELDS

B

C

: ADHESIVE

50 mm
(1.97 in)

A

B

C

AB

ADHESIVE TYPE

BRAND

Urethane body sealer 3M

ä AAD Part No. 8542 or

equivalent

NOTES