Mitsubishi Galant (2004+). Manual — part 21

ROOF

TSB Revision

WELDED PANEL REPLACEMENT

3-31

CAUTION

When repairing the area using foam materials do not use firing tools since the foaming materials may
burn.

NOTE ON REPAIR WORK

.

INSTALLATION
1. Assemble the roof panel, bolt and tape the hole and flange

with aluminum tape, then fill the hole with foam materials as
shown in the figure of the instructions.
FOAM: 3M

ä AAD ULTRAPRO Panel foam-Yellow

2. Wait 2 hours after filling the foam materials to remove the

bolt and aluminum tape, then melt the foam materials with a
soldering gun so a clip, etc. can thoroughly be inserted in
the hole filled with foam materials.

AB301526

AB

A

B

C

D

E

F

AB

AB301488AB

AB100787

QUARTER INNER

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WELDED PANEL REPLACEMENT

3-32

QUARTER INNER

M4030012000153

CAUTION

When repairing the area using foam materials do not use firing tools since the foaming materials may
burn.
NOTE: Refer to the Quarter Outer Section on

P.3-24

for the welding points with the quarter outer.

AB301459

AB

SYMBOL

OPERATION DESCRIPTION

Spot welding

MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

( )

AB301532AB

D

B

REPAIR WELDS

FOAM ACOUSTIC
MATERIAL

12 POINTS
ON LEFT
SIDE

10 POINTS
ON RIGHT
SIDE

(WITH THE QUARTER OUTER REMOVED)

A

D

A

B

C

F

E

QUARTER INNER

TSB Revision

WELDED PANEL REPLACEMENT

3-33

NOTE ON REPAIR WORK

.

INSTALLATION
1. Adhere in advance adhesives in the areas shown in the

figure of the instructions when assembling the rear seat
back brace.

AB301533

F

C

D

E

AB

ADHESIVE TYPE

BRAND

Epoxyayresin
adhesive

3M

ä AAD Part No.8115 or

equivalent

AB301534

AB

: ADHESIVE

A

A

QUARTER INNER

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WELDED PANEL REPLACEMENT

3-34

2. Adhere in advance adhesives in the areas shown in the

figure of the instructions when assembling the rear
wheelhouse panel inner.

3. Adhere in advance adhesives in the areas shown in the

figure of the instructions when assembling the rear
wheelhouse shield plate front.

4. Adhere in advance adhesives in the areas shown in the

figure of the instructions when assembling the rear quarter
inner panel upper.

5. Adhere in advance adhesives in the areas shown in the

figure of the instructions when assembling the new rear
pillar reinforcement parts. To prevent the foam materials
from dripping, apply urethane foam to bury the inside of the
rear pillar reinforcement.

ADHESIVE TYPE

BRAND

Epoxyayresin
adhesive

3M

ä AAD Part No.8115 or

equivalent

ADHESIVE TYPE

BRAND

Epoxyayresin
adhesive

3M

ä AAD Part No.8115 or

equivalent

ADHESIVE TYPE

BRAND

Epoxyayresin
adhesive

3M

ä AAD Part No.8115 or

equivalent

ADHESIVE TYPE

BRAND

Epoxyayresin
adhesive

3M

ä AAD Part No.8115 or

equivalent

AB301452AB

: ADHESIVE

AB301451AB

: ADHESIVE

AB301450 AB

: ADHESIVE

AB301535

AB

: ADHESIVE

A

A

URETHANE
FOAM

AB