Mitsubishi Galant (2004+). Manual — part 16
FRONT SIDEMEMBER (PARTIAL REPLACEMENT)
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WELDED PANEL REPLACEMENT
3-11
NOTE ON REPAIR WORK
.
REMOVAL
Remove the shield plate on the cut area in advance when cut-
ting the front sidemember.
NOTE: Refer to the Fender Shield Section on
for the
welding points with the shield plate.
AB301333AB
SHIELD PLATE
FRONT PILLAR
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WELDED PANEL REPLACEMENT
3-12
FRONT PILLAR
M4030005000225
CAUTION
When repairing the area using foam materials do not use firing tools since the foaming materials may
burn.
NOTE: Refer to the Fender Shield Section on
for the welding points with the upper frame.
AB301359
SYMBOL
OPERATION DESCRIPTION
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
AB
AB301357
REPAIR WELDS
A
B
C
A
C
B
D
160 mm
(6.3 in)
AB
(WITH THE UPPER FRAME REMOVED)
FOAM ACOUSTIC MATERIAL
155 mm
(6.1 in)
E
FRONT PILLAR
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WELDED PANEL REPLACEMENT
3-13
NOTE ON REPAIR WORK
.
INSTALLATION
1. To reinforce the strength in the front pillar cut area, cut the
side outer panel 100mm (3.9 inches) above the cut area and
cut the side outer reinforcement 40mm (1.57 inches) above
the cut area.
2. To reinforce the strength in the side sill cut area, cut the side
outer panel 100mm (3.9 inches) behind the cut area and cut
the side outer reinforcement 40mm (1.57 inches) behind the
cut area.
3. Assemble the new front pillar inner lower parts.
AB301358
D
E
AB
F
F
AB301360
100 mm
(3.9 in)
40 mm
(1.57 in)
AB
SIDE OUTER
REINFORCEMENT
SIDE OUTER
PANEL
AB301361
100 mm
(3.9 in)
40 mm
(1.57 in)
AB
SIDE OUTER
REINFORCEMENT
SIDE OUTER
PANEL
FRONT PILLAR
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WELDED PANEL REPLACEMENT
3-14
4. Adhere in advance adhesives in the areas shown in the
figure of the instructions when assembling the front pillar
inner upper.
CAUTION
Weld and repair if the side sill outer reinforcement inner is
damaged.
5. Cut the new side outer reinforcement by aligning it with the
side outer reinforcement cut area on the body side. Then,
cut only the side outer reinforcement 80 mm (3.15 inches)
forward the cut area and make a cover. Cut the side sill
outer reinforcement inner 40 mm (1.57 inches) behind the
cut area of the side outer reinforcement.
6. When assembling the side outer reinforcement, apply
adhesives in the areas shown in the figure of the
instructions.
7. Weld the side sill outer reinforcement inner then weld the
cover of the side outer reinforcement.
ADHESIVE TYPE
BRAND
Epoxyayresin
adhesive
3M
ä AAD Part No.8115 or
equivalent
ADHESIVE TYPE
BRAND
Epoxyayresin
adhesive
3M
ä AAD Part No.8115 or
equivalent
AB301369
: ADHESIVE
AB
AB301362
AB
80 mm
(3.15 in)
40 mm (1.57 in)
SIDE OUTER REINFORCEMENT
COVER
SIDE SILL OUTER
REINFORCEMENT INNER
AB301370AB
: ADHESIVE
AB301363
AB
COVER
SIDE SILL OUTER
REINFORCEMENT INNER
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