Mitsubishi Montero (1991+). Manual — part 28

required.

Fitting type incorrect

(such as compression

fitting) . . . ... B . . . Require replacement.

Flange leaking . . .. A .. Require repair or replacement.

Leaking . . . . . A .. Require repair or replacement.

Restricted internally ... A .. Require repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

CONNECTORS

See WIRING HARNESSES AND CONNECTORS.

CONTROL CABLES

CONTROL CABLE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Binding . . . . . A .. Require repair or replacement.

Bracket bent, affecting

performance . . . A .. Require repair or replacement.

Bracket bent, not

affecting performance .. .. . . No service suggested or

required.

Bracket broken, affecting

performance . . . A . . . Require replacement.

Bracket broken, not

affecting performance .. .. . . No service suggested or

required.

Bracket corroded,

affecting performance .. A .. Require repair or replacement.

Bracket corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Bracket cracked, affecting

performance . . . A .. Require repair or replacement.

Bracket cracked, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket holes elongated,

affecting performance .. A .. Require repair or replacement.

Bracket holes elongated,

not affecting

performance . . . .. . . No service suggested or

required.

Bracket loose, affecting

performance . . . A .. Require repair or replacement.

Bracket loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket missing . . . C . . . Require replacement.

Broken . . . . .. A .. Require repair or replacement.

Cracked . . . . . 2 .. Suggest repair or replacement.

Disconnected . . . A .. Require repair or replacement.

Kinked . . . . .. 2 .. Suggest repair or replacement.

Melted . . . . .. A . . ... ( 1) Require repair or

replacement.

Missing . . . . . C . . . Require replacement.

Out of adjustment . ... B . . ... ( 2) Require repair or

replacement.

Routed incorrectly . .. 2 . . . . . Suggest repair.

Seized . . . . .. A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Follow OEM recommended adjustment procedures. Require

repair or replacement if out of specification.

CONTROL HEADS (FUNCTION SELECTORS)

CONTROL HEAD (FUNCTION SELECTOR) INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted,

affecting performance .. A . . ... ( 1) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 . . ... ( 1) Suggest repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . 2 . Suggest require replacement.

Leaking . . . . . A .. Require repair or replacement.

Malfunctioning . . .. A . . ... ( 2) Require repair or

replacement.

Melted, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Melted, not affecting

performance . . . .. . . No service suggested or

required.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Wire lead burned . . A .. Require repair or replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Includes inoperative, intermittent operation, or failure

to perform all functions.

CONTROL LINKAGES

CONTROL LINKAGE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A .. Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . . Require replacement of

hardware.

Attaching hardware not

functioning . . . A . Require repair or replacement

of hardware.

Bent . . . . . A . Require repair or replacement.

Binding . . . . . A . Require repair or replacement.

Bracket bent, affecting

performance . . . A . Require repair or replacement.

Bracket bent, not

affecting performance .. .. . ... No service suggested or

required.

Bracket broken, affecting

performance . . . A . . ... Require replacement.

Bracket broken, not

affecting performance .. .. . ... No service suggested or

required.

Bracket corroded,

affecting performance .. A . Require repair or replacement.

Bracket corroded, not

affecting performance .. 2 . Suggest repair or replacement.

Bracket cracked, affecting

performance . . . A . Require repair or replacement.

Bracket cracked, not

affecting performance .. 1 . Suggest repair or replacement.

Bracket holes elongated,

affecting performance .. A . Require repair or replacement.

Bracket holes elongated,

not affecting

performance . . . .. . ... No service suggested or

required.

Bracket loose, affecting

performance . . . A . Require repair or replacement.

Bracket loose, not

affecting performance .. 1 . Suggest repair or replacement.

Bracket missing . . . C . . ... Require replacement.

Broken . . . . .. A . . ... Require replacement.

Cracked . . . . . A . Require repair or replacement.

Disconnected . . . A . Require repair or replacement.

Missing . . . . . C . . ... Require replacement.

Noisy . . . . ... 2 . Suggest repair or replacement.

Out of adjustment . ... B . . .. ( 1) Require repair or

replacement.

Seized . . . . .. A . Require repair or replacement.

(1) - Follow OEM recommended adjustment procedures. Require

repair or replacement if out of specification.

CONTROL MODULES

NOTE: Includes, but not limited to: IRCM, Coolant Fan Control

Module (CFCM), AC Controller, Amplifier, Programmers,

Control Heads, Power Modules, etc.

CONTROL MODULE INSPECTION

Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Code set

(if applicable) . . A . . .. ( 1) Further inspection

required.

Connector broken . . A .. Require repair or replacement.

Connector melted,

affecting performance .. A . . ... ( 2) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 . . ... ( 2) Suggest repair or

replacement.

Connector missing . ... A . . . . . Require repair.

Contaminated . . . A . . ... ( 3) Require repair or

replacement.

Inoperative . . . . B . . ... ( 4) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.