Mitsubishi Montero (1991+). Manual — part 30
(such as compression
fitting) . . . ... B . . . Require replacement.
Flange leaking . . .. A .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Restricted internally ... A .. Require repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
EXPANSION VALVES
EXPANSION VALVE INSPECTION
Condition Code Procedure
Application incorrect ... B . . . Require replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Corroded internally . . 1 . . . Suggest replacement.
Filter screen torn . .. A .. Require replacement of screen.
Inoperative . . . . A . . ... ( 1) Require repair or
replacement.
Leaking . . . . . A . . . Require replacement.
Restricted . . . .. A .. Require repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
(1) - Expansion valve operation may be affected by capillary
tube location, corrosion, and insulation tape.
Inoperative includes intermittent operation.
FUNCTION SELECTORS
See CONTROL HEADS (FUNCTION SELECTORS).
FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS
FUSE, FUSIBLE LINK AND CIRCUIT BREAKER INSPECTION
Condition Code Procedure
Application incorrect ... B . . . Require replacement.
Blown . . . . ... A . . (1) Require replacement.
Corroded, affecting
performance . . . A .. Require repair or replacement.
Corroded, not affecting
performance . . . 2 .. Suggest repair or replacement.
Cracked, affecting
performance . . . A .. Require repair or replacement.
Cracked, not affecting
performance . . . 1 .. Suggest repair or replacement.
Inoperative . . . . A ... (2) Require replacement.
Insulation damaged,
conductors exposed . . A .. Require repair or replacement.
Insulation damaged,
conductors not exposed . 1 .. Suggest repair or replacement.
Missing . . . . . C . . . Require replacement.
Routed incorrectly . .. B . . . . . Require repair.
Secured incorrectly . . B . . . . . Require repair.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
(1) - Determine cause and correct prior to replacement
of part.
(2) - Inoperative includes intermittent operation.
FUSIBLE LINKS
See FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS.
GASKETS
GASKET INSPECTION
Condition Code Procedure
Leaking . . . . . A . . ... ( 1) Require repair or
replacement.
(1) - Require inspection of mating and sealing surface and
repair or replace as necessary.
HEATER CASES
See PLENUMS.
HEATER CONTROL VALVES
HEATER CONTROL VALVE INSPECTION
Condition Code Procedure
Application incorrect ... B . . . Require replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Binding . . . . . 2 .. Suggest repair or replacement.
Coolant leak . . . A .. Require repair or replacement.
Disconnected . . . A .. Require repair or replacement.
Malfunctioning . . .. A . . ... ( 1) Require repair or
replacement.
Missing . . . . . C . . . Require replacement.
Restricted . . . .. A .. Require repair or replacement.
Seized . . . . .. A .. Require repair or replacement.
Vacuum leak . . . . A .. Require repair or replacement.
(1) - Includes inoperative, intermittent operation, or
failure to perform all functions.
HEATER CORES
HEATER CORE INSPECTION
Condition Code Procedure
Air flow obstruction . A .. Require repair or replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A .. Require repair or replacement
of hardware.
Connection leaking . .. A .. Require repair or replacement.
Corroded . . . . 1 .. Suggest repair or replacement.
Disconnected . . . A .. Require repair or replacement.
Fins damaged, affecting
performance . . . A .. Require repair or replacement.
Fins damaged, not
affecting performance .. .. . . No service suggested or
required.
Internal restrictions,
affecting performance .. A .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
HEATER HOSES
HEATER HOSE INSPECTION
Condition Code Procedure
Application incorrect ... B . . . Require replacement.
Connected incorrectly ... A . . . . . Require repair.
Corroded, not reusable .. 1 . . . Suggest replacement.
Cracked . . . . . A .. Require repair or replacement.
Hard (brittle) . . .. 1 .. Suggest repair or replacement.
Inner fabric (webbing)
damaged . . . . A . . . Require replacement.
Insufficient clamping
force, allowing hose to
leak . . . . ... A .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Maintenance intervals ... 3 . . . Suggest replacement.
Melted . . . . .. 1 .. Suggest repair or replacement.
Missing . . . . . C . . . Require replacement.
Outer covering damaged .. 1 . . . Suggest replacement.
Outer covering damaged to
the extent that the inner
fabric is visible . .. A . . . Require replacement.
Protective sleeves
damaged . . . . 2 . Suggest replacement of sleeves.
Protective sleeves
missing . . . . 2 . Suggest replacement of sleeves.
Restricted, affecting
performance . . . A .. Require repair or replacement.
Restricted, not affecting
performance . . . 2 .. Suggest repair or replacement.
Routed incorrectly . .. 2 . . . . . Suggest repair.
Safety clip missing . . C . . . Require replacement.
Spongy . . . . .. 1 .. Suggest repair or replacement.
Stripped . . . . A . . . Require replacement.
Surface cracks (dry-
rotted) . . . . 1 .. Suggest repair or replacement.
Swollen . . . . . B . . . Require replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Type incorrect . . .. 1 .. Suggest repair or replacement.
HIGH PRESSURE RELIEF VALVES (HPRV)
HIGH PRESSURE RELIEF VALVE (HPRV) INSPECTION
Condition Code Procedure
Inoperative . . . . A . . ... ( 1) Require repair or
replacement.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
(1) - Inoperative includes intermittent operation or out of
OEM specification.
IDLERS
See TENSIONERS.
IN-LINE FILTERS
IN-LINE FILTER INSPECTION
Condition Code Procedure
Connection leaking . .. B .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Restricted . . . .. A . . . Require replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
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