Mitsubishi Galant 9G. Manual — part 412

SPECIFICATIONS

TSB Revision

BASIC BRAKE SYSTEM

35A-40

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1351009600390

GENERAL SPECIFICATIONS

M1351000200362

ITEM

SPECIFICATION

Brake line
Brake tube flare nut

15

± 2 N⋅m (12 ± 1 ft-lb)

Brake pedal
Brake booster nut

14

± 2 N⋅m (122 ± 25 in-lb)

Brake pedal bolt

13

± 2 N⋅m (115 ± 18 in-lb)

Front disc brake
Brake hose connector bolt

30

± 4 N⋅m (22 ± 3 ft-lb)

Caliper bleeder

7.9

± 1.9 N⋅m (70 ± 16 in-lb)

Front brake assembly mounting bolt

100

± 10 N⋅m (74 ± 7 ft-lb)

Front brake bolt (guide pin bolt)

38

± 4 N⋅m (28 ± 3 ft-lb)

Front brake bolt (lock pin bolt)

38

± 4 N⋅m (28 ± 3 ft-lb)

Master cylinder assembly and brake booster
Brake booster nut

14

± 2 N⋅m (122 ± 25 in-lb)

Brake fluid proportioning valve <Vehicles without ABS>

30

± 5 N⋅m (22 ± 4 ft-lb)

Brake master cylinder mounting nut

25

± 2 N⋅m (18 ± 2 ft-lb)

Rear disc brake
Brake hose connector bolt

30

± 4 N⋅m (22 ± 3 ft-lb)

Caliper bleeder

7.9

± 0.9 N⋅m (70 ± 8 in-lb)

Rear brake assembly mounting bolt

60

± 5 N⋅m (45 ± 3 ft-lb)

Rear brake pin (guide pin bolt)

44

± 5 N⋅m (32 ± 4 ft-lb)

Rear brake pin (lock pin bolt)

44

± 5 N⋅m (32 ± 4 ft-lb)

ITEM

SPECIFICATION

Master
cylinder

Type

Tandem type

I.D. mm (in)

25.4 (1.0)

Brake
booster

Type

Vacuum type, tandem

Effective dia. of power
cylinder mm (in)

205 + 230 (8 + 9)

Boosting ratio

6.5

Rear wheel hydraulic control method

Electronic brake-force distribution (EBD) <Vehicles with ABS>
Proportioning valves <Vehicles without ABS>

Front brakes Type

Floating caliper, 1 piston, ventilated disc

Disc effective dia

× thickness

mm (in)

222

× 26.0 (8.7 × 1.02) <2.4L engine>

241

× 26.0 (9.5 × 1.02) <3.8L engine>

Wheel cylinder I.D. mm (in)

60.33 (2.38)

Pad thickness mm (in)

10.0 (0.39)

Clearance adjustment

Automatic

SPECIFICATIONS

TSB Revision

BASIC BRAKE SYSTEM

35A-41

SERVICE SPECIFICATIONS

M1351000300477

LUBRICANTS

M1351000400429

Rear brakes Type

Floating caliper, 1 piston, solid disc

Disc effective dia

× thickness

mm (in)

222

× 10 (8.7 × 0.39)

Wheel cylinder I.D. mm (in)

34.9 (1.38)

Pad thickness mm (in)

10.0 (0.39)

Clearance adjustment

Automatic

ITEM

SPECIFICATION

ITEM

STANDARD VALUE

LIMIT

Brake pedal height mm (in)

169.8

− 172.8 (6.69 −

6.80)

−

Brake pedal free play mm (in)

3

− 8 (0.12 − 0.31)

−

Brake pedal to floor board clearance mm (in)

110 (4.33) or more

−

Proportioning valve
output fluid pressure MPa
(psi) <Vehicles without
ABS>

Split point

3.68

− 4.17 (534 − 605)

−

When input fluid pressure
is 7.85 MPa (1,139 psi).

5.24

− 5.74 (760 − 833)

−

Proportioning valve output fluid pressure difference
between left and right MPa (psi)

−

0.5 (73)

Disc brake pad thickness mm (in)

10.0 (0.39)

Minimum 2.0 (0.08)

Disc brake disc thickness
mm (in)

Front

26.0 (1.02)

Minimum 24.4 (0.96)

Rear

10.0 (0.39)

Minimum 8.4 (0.33)

Disc brake disc run-out
mm (in)

Front

−

0.1 (0.0039)

Rear

−

0.04 (0.0016)

Disc brake drag force N
(lb)

Front

−2.4L engine

54 (12) or less

−

Front

−3.8L engine

64 (14) or less

−

Rear

54 (12) or less

−

Hub end play mm (in)

−

0.05 (0.002)

Brake booster push rod protruding length mm (in)
[When applying negative pressure of 66.7 kPa (19.7
inHg) to the brake booster]

10.28

− 10.52 (0.405 −

0.414)

−

ITEM

SPECIFIED LUBRICANT

Brake fluid

DOT3 or DOT4

Piston boot, piston seal

Repair kit grease

Front brake pin, rear brake pin (guide pin, lock pin)

NOTES

36-1

GROUP 36

PARKING BRAKES

CONTENTS

GENERAL DESCRIPTION. . . . . . . . .

36-2

PARKING BRAKE DIAGNOSIS . . . .

36-2

INTRODUCTION. . . . . . . . . . . . . . . . . . . . .

36-2

TROUBLESHOOTING STRATEGY . . . . . .

36-2

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

36-2

SYMPTOM PROCEDURES . . . . . . . . . . . .

36-3

ON-VEHICLE SERVICE. . . . . . . . . . .

36-3

PARKING BRAKE LEVER STROKE CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . . . .

36-3

PARKING BRAKE SWITCH CHECK . . . . .

36-5

PARKING BRAKE LINING SEATING
PROCEDURE. . . . . . . . . . . . . . . . . . . . . . .

36-5

PARKING BRAKE LEVER . . . . . . . . .

36-6

REMOVAL AND INSTALLATION . . . . . . . .

36-6

PARKING BRAKE CABLE. . . . . . . . .

36-7

REMOVAL AND INSTALLATION . . . . . . . .

36-7

PARKING BRAKE LINING AND
DRUM . . . . . . . . . . . . . . . . . . . . . . . . .

36-8

REMOVAL AND INSTALLATION . . . . . . . .

36-8

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

36-11

SPECIFICATIONS . . . . . . . . . . . . . . .

36-12

FASTENER TIGHTENING SPECIFICATIONS

36-12

SERVICE SPECIFICATIONS . . . . . . . . . . .

36-12

LUBRICANT . . . . . . . . . . . . . . . . . . . . . . . .

36-12