Mitsubishi Galant 9G. Manual — part 1526

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37-54

3. Check that crimped width (A) is within the standard value.

Standard value (A): 1.4

− 1.8 mm (0.06 − 0.07 inch)

<When more than 1.8 mm (0.07 inch)>: Readjust the
dimension (W) of step (1) to the value calculated by
the following equation, and repeat step (2).
W = 5.5 mm (0.22 inch)

− A [Example: if (A) is 1.9 mm

(0.07 inch), (W) is 3.6 mm (0.14 inch).]
<When less than 1.4 mm (0.06 inch)>: Remove the bel-
lows band, readjust the dimension (W) of step (1) to
the value calculated by the following equation, and
use a new bellows band to repeat steps (2) to (3).
W = 5.5 mm (0.22 inch)

− A [Example: if (A) is 1.3 mm

(0.05 inch), (W) is 4.2 mm (0.17 inch).]

.

>>P<< TIE ROD END ASSEMBLY/STEERING
GEAR NUT (TIE ROD END JAM NUT)
INSTALLATION

Screw in the tie rod end to achieve the right and left length as
illustrated. Lock with the jam nut.
NOTE: The locking nuts must be tightened securely only after
the steering gear is installed and toe is adjusted.

INSPECTION

M1372004400114

RACK

• Check the rack tooth surfaces for damage or wear.

• Check the oil seal contact surfaces for uneven wear.

• Check the rack for bends.

PINION AND VALVE ASSEMBLY

• Check the pinion gear tooth surfaces for damage or wear.

• Check for worn or defective seal ring.

BEARING

• Check for roughness or abnormal noise during bearing

operation.

• Check the bearing for play.

• Check the needle roller bearings for roller slip-off.

OTHERS

• Check the cylinder inner surface of the rack housing for

damage.

• Check the boots for damage, cracking or deterioration.

• Check the rack support for uneven wear or dents.

• Check the rack bushing for uneven wear or damage.

ACX01166 AB

A

AC001011AN

JAM NUT

EDGE OF BELLOWS
ASSEMBLY GROOVE

208.6 mm (8.2 in) <GTS MODELS>
204.1 mm (8.0 in) <OTHER MODELS>

POWER STEERING OIL PUMP ASSEMBLY

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POWER STEERING

37-55

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION <2.4L ENGINE>

M1372005200339

INSTALLATION SERVICE POINT

.

>>A<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is positioned as
shown in the illustration.

Pre-removal Operation
• Side Under Cover (RH) Removal (Refer to GROUP 51,

Under Cover

P.51-11

).

• Power Steering Fluid Draining (Refer to

P.37-21

).

Post-installation Operation
• Power Steering Fluid Supplying and Bleeding (Refer to

P.37-21

).

• Drive Belt Tension Adjusting (Refer to GROUP 00, Main-

tenance Service

− Drive Belts

P.00-45

).

• Side Under Cover (RH) Installation (Refer to GROUP 51,

Under Cover

P.51-11

).

AC307219

1

2

5

8

24 ± 4 N·m
18 ± 3 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

3

12 ± 2 N·m
102 ± 22 in-lb

57 ± 7 N·m
42 ± 5 ft-lb

4

7

6

AB

REMOVAL STEPS

1.

DRIVE BELT (REFER TO GROUP
11A, Engine Assembly

P.11A-19

)

2.

PRESSURE SWITCH CONNECTOR

3.

PRESSURE HOSE

4.

GASKET

>>A<<

5.

SUCTION HOSE

6.

POWER STEERING OIL PUMP AND
BRACKET ASSEMBLY

7.

POWER STEERING OIL PUMP
BRACKET

8.

POWER STEERING OIL PUMP
ASSEMBLY

REMOVAL STEPS (Continued)

AC307220AB

SUCTION HOSE

POWER STEERING OIL PUMP ASSEMBLY

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POWER STEERING

37-56

REMOVAL AND INSTALLATION <3.8L ENGINE>

M1372005200351

Pre-removal Operation
• Side Under Cover (RH) Removal (Refer to GROUP 51,

Under Cover

P.51-11

).

• Strut Tower Bar (Refer to GROUP 42, Strut Tower Bar

P.42-12

).

• Power Steering Fluid Draining (Refer to

P.37-21

).

Post-installation Operation
• Power Steering Fluid Supplying and Bleeding (Refer to

P.37-21

).

• Drive Belt Tension Adjusting (Refer to GROUP 00, Main-

tenance Service

− Drive Belts

P.00-45

).

• Strut Tower Bar (Refer to GROUP 42, Strut Tower Bar

P.42-12

).

• Side Under Cover (RH) Installation (Refer to GROUP 51,

Under Cover

P.51-11

).

AC206484

1

3

2

8

5

7

9

12 ± 2 N·m
102 ± 22 in-lb

57 ± 7 N·m
42 ± 5 ft-lb

41 ± 8 N·m
30 ± 6 ft-lb

15 ± 4 N·m
11 ± 3 ft-lb

49 ± 9 N·m
36 ± 7 ft-lb

AC

6

49 ± 9 N·m
36 ± 7 ft-lb

46 ± 8 N·m
34 ± 6 ft-lb

42 ± 7 N·m
31 ± 5 ft-lb

41 ± 8 N·m
30 ± 6 ft-lb

4

4

REMOVAL STEPS

1.

DRIVE BELT (REFER TO GROUP
11C, Engine Assembly

P.11C-16

). )

2.

PRESSURE SWITCH CONNECTOR

3.

PRESSURE HOSE

4.

GASKET

>>A<<

5.

SUCTION HOSE

•

CONNECTION OF STABILIZER BAR
AND STABILIZER LINK (REFER TO
GROUP 33, Stabilizer Bar

P.33-20

)

•

STEERING GEAR AND LINKAGE
PROTECTOR (REFER TO

P.37-33

)

<<A>>

6.

POWER STEERING OIL PUMP
ASSEMBLY

7.

BELT TENSIONER PULLEY

8.

BELT TENSIONER BRACKET

9.

POWER STEERING OIL PUMP
BRACKET

REMOVAL STEPS (Continued)

POWER STEERING OIL PUMP ASSEMBLY

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POWER STEERING

37-57

REMOVAL SERVICE POINT

.

<<A>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL

Turn up the stabilizer disconnected from the stabilizer link fully,
and remove the power steering oil pump assembly after turning
the steering wheel fully to left.

INSTALLATION SERVICE POINT

.

>>A<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is positioned as
shown in the illustration.

INSPECTION

M1372005300206

• Check the drive belt for cracks.

• Check the pulley for uneven rotation.

AC307223

POWER STEERING
OIL PUMP ASSEMBLY

STABILIZER BAR

AB

AC205022

SUCTION HOSE

AC