Mitsubishi Galant 9G. Manual — part 477
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-28
11.Align the center groove on the BJ boot big end with the BJ
case groove.
12.Follow the same procedure as in step 5 to adjust the size of
the opening (W) on special tool so that it is at the standard
value.
Standard value (W): 2.9 mm (0.11 inch)
13.Position the BJ boot band (large) so that there is even
clearance at either end (D and E).
14.Use special tool to crimp the BJ boot band (large) in the
same way as in step 7.
15.Check that the crimping amount (F) of the boot band is at
the standard value.
Standard value (F): 2.4
− 2.8 mm (0.09 − 0.11 inch)
<If the crimping amount is larger than 2.8 mm (0.11
inch)>
Readjust the value of (W) in step 12 according to
the following formula, and then repeat the opera-
tion in step 14.
W = 5.8 mm (0.23 inch)
− F
Example: If F = 2.9 mm (0.11 inch), then W = 2.9 mm
(0.11 inch).
<If the crimping amount is smaller than 2.4 mm (0.09
inch)>
Remove the EBJ boot band, readjust the value of
(W) in step 12 according to the following formula,
and then repeat the operations in steps 13 and 14
using a new EBJ boot band.
W = 5.8 mm (0.23 inch)
− F
Example: If F = 2.3 mm (0.09 inch), then W = 3.5 mm
(0.14 inch).
16.Check that the boot band is not sticking out past the place
where it has been installed. If the boot band is sticking out,
remove it and then repeat steps 13 to 15, using a new boot
band.
AC102664 AC
AC102665 AC
BOOT
PROJECTION
BOOT BAND
(LARGE)
D
E
AC102666
F
AD
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-29
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1261005400309
GENERAL SPECIFICATIONS
M1261000200311
SERVICE SPECIFICATIONS
M1261000300426
ITEM
SPECIFICATION
Caliper assembly bolt
100
± 10 N⋅m (74 ± 7 ft-lb)
Center bearing bracket bolt <3.8L-RH>
41
± 4 N⋅m (30 ± 3 ft-lb)
Drive shaft nut
226
± 29 N⋅m (167 ± 21 ft-lb)
Dust cover bolt
9.0
± 2.0 N⋅m (80 ± 17 in-lb)
Front strut nut
305
± 25 N⋅m (225 ± 18 ft-lb)
Front wheel hub bolt
90
± 10 N⋅m (67 ± 7 ft-lb)
Self-locking nut (lower arm ball joint connection)
65
± 6 N⋅m (48 ± 4 ft-lb)
Self-locking nut (tie rod end connection)
29
± 4 N⋅m (21 ± 3 ft-lb)
ITEM
SPECIFICATION
Wheel bearing
Type
Double-row angular contact ball bearing <2.4L>,
Unit ball bearing (Double-row angular contact ball
bearing) <3.8L>
Drive shaft
Joint type
Outer
Birfield joint
Inner
Tripod joint <2.4L>, Pillow Tripod joint <3.8L>
ITEM
STANDARD VALUE
LIMIT
Wheel bearing end play mm (in)
−
0.05 (0.002)
Wheel bearing rotation starting torque N
⋅m (in-lb)
−
1.4 (12)
Setting of TJ boot length mm
(in)
2.4L
85
± 3 (3.35 ± 0.12)
−
Setting of PTJ boot length mm
(in)
3.8L
85
± 3 (3.35 ± 0.12)
−
Opening dimension of the
special tool (MB991561) mm
(in)
When the BJ boot band
(small) is crimped
2.9 (0.11)
−
When the BJ boot band
(large) is crimped
2.9 (0.11)
−
Crimped width of the BJ boot band mm (in)
2.4
− 2.8 (0.09 − 0.11)
−
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-30
LUBRICANTS
M1261000400412
ITEM
SPECIFIED LUBRICANT
QUANTITY
TJ boot grease
Repair kit grease
2.4L-LH
140
± 10 g (4.9 ± 0.3 oz)
2.4L-RH
130
± 10 g (4.6 ± 0.3 oz)
PTJ boot grease
Repair kit grease
3.8L
220
± 10 g (7.8 ± 0.3 oz)
BJ boot grease
Repair kit grease
2.4L
120
± 10 g (4.2 ± 0.3 oz)
3.8L
165
± 10 g (5.8 ± 0.3 oz)
Dust seal inner grease
Repair kit grease
14
− 20 g (0.5 − 0.7 oz)
Dust seal outer grease
Repair kit grease
8
− 12 g (0.3 − 0.4 oz)
27-1
GROUP 27
REAR AXLE
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .
REAR AXLE DIAGNOSIS . . . . . . . . .
INTRODUCTION TO REAR AXLE DIAGNOSIS
REAR AXLE DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
WHEEL BEARING END PLAY CHECK . . .
REAR HUB ROTARY-SLIDING RESISTANCE
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HUB BOLT REPLACEMENT. . . . . . . . . . . .
REAR AXLE HUB ASSEMBLY . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE. . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS . . . . . . . . . . . . . . .
FASTENER TIGHTENING SPECIFICATIONS
SERVICE SPECIFICATIONS . . . . . . . . . . .
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