Mitsubishi Galant 9G. Manual — part 600
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-72
Valve spring load/installed height N (lb)/mm (in)
267 (60)/44.2 (1.74)
−
Valve spring out-of-squareness
2
° or less
4
°
Valve seat valve contact width mm (in)
0.9
− 1.3
(0.04
− 0.05)
−
Valve guide inside diameter mm (in)
6.0 (0.24)
−
Valve guide projection from cylinder head upper surface
mm (in)
14.0 (0.55)
−
Valve stem projection mm (in)
Intake
48.33 (1.903)
48.83 (1.922)
Exhaust
48.34 (1.903)
48.84 (1.922)
Oversize rework dimensions of
valve guide hole mm (in)
0.05 oversize diameter 11.05
− 11.07
(0.4350
− 0.4358)
−
0.25 oversize diameter 11.25
− 11.27
(0.4429
− 0.4437)
−
0.50 oversize diameter 11.50
− 11.52
(0.4528
− 0.4535)
−
Intake oversize rework dimensions
of valve seat hole mm (in)
0.3 oversize diameter
35.30
− 35.33
(1.3898
− 1.3909)
−
0.6 oversize diameter
35.60
− 35.63
(1.4016
− 1.4028)
−
Exhaust oversize rework
dimensions of valve seat hole
mm (in)
0.3 oversize diameter
33.30
− 33.33
(1.3110
− 1.3122)
−
0.6 oversize diameter
33.60
− 33.63
(1.3228
− 1.3240)
−
Oil pan and oil pump
Oil pump side clearance mm (in)
Drive gear
0.08
− 0.14
(0.0031
− 0.0055)
−
Driven gear
0.06
− 0.12
(0.0024
− 0.0047)
−
Oil pressure at curb idle speed kPa (psi)
[Oil temperature is 75 to 90
°C (167 to 194°F)]
78 (11.4) or more
−
Piston and connecting rod
Piston outside diameter mm (in)
87 (3.43)
−
Piston ring side clearance mm (in) No. 1
0.03
− 0.07
(0.0012
− 0.0028)
0.1 (0.003)
No. 2
0.02
− 0.06
(0.0008
− 0.0023)
0.1 (0.003)
Piston ring end gap mm (in)
No. 1
0.15
− 0.30
(0.006
− 0.012)
0.8 (0.03)
No. 2
0.28
− 0.43
(0.011
− 0.017)
0.8 (0.03)
Oil ring side rail
0.10
− 0.40
(0.004
− 0.016)
1.0 (0.03)
Piston pin outside diameter mm (in)
22.0 (0.87)
−
ITEM
STANDARD VALUE
LIMIT
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-73
SEALANTS
M1113000500509
Piston pin press-in load N (lb) (Room temperature)
7,350
− 17,200
(1,653
− 3,866)
−
Crankshaft pin oil clearance mm (in)
0.02
− 0.05
(0.0008
− 0.0019)
0.1 (0.003)
Connecting rod big end side clearance mm (in)
0.10
− 0.25
(0.004
− 0.009)
0.4 (0.015)
Crankshaft and cylinder block
Crankshaft end play mm (in)
0.05
− 0.25
(0.002
− 0.009)
0.40 (0.015)
Crankshaft journal outside diameter mm (in)
57.0 (2.24)
−
Crankshaft pin outside diameter mm (in)
45.0 (1.77)
−
Crankshaft journal oil clearance mm (in)
0.02
− 0.04
(0.0008
− 0.0015)
0.1 (0.003)
Bearing cap bolt shank length mm (in)
−
71.1 (2.79)
Piston to cylinder clearance mm (in)
0.02
− 0.04
(0.0008
− 0.0015)
−
Cylinder block flatness of gasket surface mm (in)
0.05 (0.002)
0.1 (0.003)
Cylinder block grinding limit of gasket surface mm (in) [Total
resurfacing depth of both cylinder head and cylinder block]
−
0.2 (0.007)
Cylinder block overall height mm (in)
284 (11.2)
−
Cylinder block inside diameter mm (in)
87.0 (3.43)
−
Cylindricity mm (in)
0.01 (0.0003)
−
ITEM
STANDARD VALUE
LIMIT
ITEM
SPECIFIED SEALANT
QUANTITY
Camshaft position sensor support
3M
AAD Part No. 8672 or equivalent
As required
Engine support bracket seal bolt
3M
AAD Part No. 8672 or equivalent
As required
Thermostat housing
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Thermostat housing seal bolt
3M
AAD Part No. 8672 or equivalent
As required
Water outlet fitting
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Engine coolant temperature sensor
3M
AAD part No. 8731 or equivalent
As required
Engine oil pressure switch
3M
AAD Part No. 8672 or equivalent
As required
Oil pan
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Oil seal case
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
NOTES
11D-1
GROUP 11D
ENGINE OVERHAUL
<3.8L ENGINE>
CONTENTS
SPECIAL TOOLS. . . . . . . . . . . . . . . .
GENERATOR AND DRIVE BELT . . .
REMOVAL AND INSTALLATION . . . . . . . .
INTAKE MANIFOLD PLENUM AND
THROTTLE BODY ASSEMBLY . . . .
REMOVAL AND INSTALLATION . . . . . . . .
IGNITION SYSTEM . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TIMING BELT. . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . . . .
INTAKE MANIFOLD AND FUEL
PARTS . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
WATER PUMP & WATER HOSE . . .
REMOVAL AND INSTALLATION . . . . . . . .
EXHAUST MANIFOLD. . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
ROCKER ARMS AND CAMSHAFT . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD AND VALVES. . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
OIL PAN AND OIL PUMP. . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
PISTON AND CONNECTING ROD . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS . . . . . . . . . . . . . . .
FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .
GENERAL SPECIFICATIONS . . . . . . . . . .
SERVICE SPECIFICATIONS . . . . . . . . . . .
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