Mitsubishi Galant 9G. Manual — part 599
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-68
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1113023400718
ITEM
SPECIFICATION
Generator and ignition system
Auto-tensioner bracket bolt M10
44
± 10 N⋅m (33 ± 6 ft-lb)
Auto-tensioner bracket bolt M8
22
± 4 N⋅m (17 ± 2 ft-lb)
Camshaft position sensing cylinder bolt
22
± 4 N⋅m (17 ± 2 ft-lb)
Camshaft position sensor bolt
8.5
± 0.5 N⋅m (75 ± 4 in-lb)
Camshaft position sensor support bolt
14
± 1 N⋅m (124 ± 8 in-lb)
Connector bracket bolt
10
± 1 N⋅m (89 ± 8 in-lb)
Crankshaft pulley bolt
25
± 4 N⋅m (19 ± 2 ft-lb)
Generator bolt
49
± 9 N⋅m (36 ± 6 ft-lb)
Generator pivot nut
44
± 10 N⋅m (33 ± 6 ft-lb)
Idler pulley bolt
79
± 5 N⋅m (58 ± 3 ft-lb)
Ignition coil bolt
10
± 2 N⋅m (87 ± 17 in-lb)
Oil dipstick guide bolt
13
± 1 N⋅m (115 ± 9 in-lb)
Spark plugs
25
± 5 N⋅m (19 ± 3 ft-lb)
Water pump pulley bolt
8.8
± 1 N⋅m (78 ± 8 in-lb)
Exhaust manifold
Engine hanger bolt
24
± 3 N⋅m (18 ± 1 ft-lb)
Exhaust manifold bracket bolt (Bolt, washer assembly)
34
± 5 N⋅m (26 ± 2 ft-lb)
Exhaust manifold bracket bolt (Flange bolt)
36
± 5 N⋅m (27 ± 3 ft-lb)
Exhaust manifold cover bolt
14
± 1 N⋅m (124 ± 8 in-lb)
Exhaust manifold nut
49
± 5 N⋅m (36 ± 3 ft-lb)
Oxygen sensor
44
± 5 N⋅m (33 ± 3 ft-lb)
Timing belt
Auto-tensioner bolt
24
± 2 N⋅m (18 ± 1 ft-lb)
Camshaft sprocket bolt
89
± 9 N⋅m (66 ± 6 ft-lb)
Counterbalance shaft sprocket bolt
45
± 3 N⋅m (33 ± 2 ft-lb)
Crankshaft bolt
167 N
⋅m (123 ft-lb)
Crankshaft position sensor bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Engine support bracket bolt and nut
49
± 5 N⋅m (36 ± 3 ft-lb)
Generator bracket bolt
49
± 9 N⋅m (36 ± 6 ft-lb)
Idler pulley bolt
35
± 6 N⋅m (26 ± 4 ft-lb)
Oil pump sprocket nut
54
± 4 N⋅m (40 ± 2 ft-lb)
Tensioner "B" bolt
19
± 3 N⋅m (14 ± 2 ft-lb)
Tensioner arm bolt
21
± 4 N⋅m (16 ± 2 ft-lb)
Tensioner pulley bolt
49
± 4 N⋅m (36 ± 3 ft-lb)
Timing belt cover bolt M6 (Bolt, washer assembly)
9.0
± 1.0 N⋅m (80 ± 8 in-lb)
Timing belt cover bolt M6 (Flange bolt and nut)
11
± 1 N⋅m (98 ± 8 in-lb)
Timing belt cover bolt M8
14
± 1 N⋅m (124 ± 8 in-lb)
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-69
Fuel and emission parts
Exhaust gas recirculation valve bolt
24
± 3 N⋅m (18 ± 1 ft-lb)
Injectors and fuel rail bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Solenoid valve bracket bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Solenoid valve nut
9.0
± 1.0 N⋅m (80 ± 8 in-lb)
Throttle body bolt
28
± 4 N⋅m (21 ± 2 ft-lb)
Vacuum pipe and hose bolt
9.0
± 1.0 N⋅m (80 ± 8 in-lb)
Intake manifold water pump and
Manifold absolute pressure sensor bolt
5.0
± 1.0 N⋅m (45 ± 8 in-lb)
Engine coolant temperature sensor
30
± 9 N⋅m (22 ± 6 ft-lb)
Engine hanger bolt
24
± 3 N⋅m (18 ± 1 ft-lb)
Harness bracket bolt
11
± 1 N⋅m (98 ± 8 in-lb)
intake manifold bolt
24
± 3 N⋅m (18 ± 1 ft-lb)
intake manifold nut
20
± 2 N⋅m (15 ± 1 ft-lb)
intake manifold stay bolt
31
± 3 N⋅m (23 ± 2 ft-lb)
Knock sensor
23
± 2 N⋅m (17 ± 1 ft-lb)
Engine oil pressure switch
10
± 2 N⋅m (89 ± 17 in-lb)
Engine oil pressure switch
19
± 3 N⋅m (14 ± 2 ft-lb)
Thermostat housing bolt
24
± 4 N⋅m (17 ± 3 ft-lb)
Water inlet fitting bolt
13
± 2 N⋅m (115 ± 17 in-lb)
Water inlet pipe bolt
13
± 2 N⋅m (115 ± 17 in-lb)
Water outlet fitting bolt
13
± 2 N⋅m (115 ± 17 in-lb)
Water pump bolt
14
± 1 N⋅m (124 ± 8 in-lb)
Rocker arms and camshaft
Accumulator body bolt
44
± 5 N⋅m (33 ± 3 ft-lb)
Engine oil control valve bolt
11
± 1 N⋅m (98 ± 8 ft-lb)
Positive crankcase ventilation valve
10
± 2 N⋅m (89 ± 17 in-lb)
Rocker arms and rocker arm shaft bolt <exhaust side>
13
± 1 N⋅m (115 ± 8 in-lb)
Rocker arms and rocker arm shaft bolt <intake side>
31
± 3 N⋅m (23 ± 2 ft-lb)
Rocker cover bolt
3.5
± 0.5 N⋅m (31 ± 4 in-lb)
Taper plug
47
± 7 N⋅m (35 ± 4 ft-lb)
Cylinder head and valves
Cylinder head bolt
78
± 2 N⋅m (58 ± 1 ft-lb) → 0 N⋅m (0
in-lb)
→ 20 ± 1 N⋅m (15 ± 1 ft-lb) →
+90
° → +90°
Oil pan and oil pump
Baffle plate bolt M6
9.0
± 2.0 N⋅m (80 ± 17 in-lb)
Baffle plate bolt M8
22
± 4 N⋅m (17 ± 2 ft-lb)
Drain plug
39
± 5 N⋅m (29 ± 3 ft-lb)
Flange bolt
36
± 3 N⋅m (27 ± 1 ft-lb)
Front case bolt
23
± 3 N⋅m (17 ± 2 ft-lb)
ITEM
SPECIFICATION
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-70
GENERAL SPECIFICATIONS
M1113000200531
Oil filter bracket bolt
19
± 3 N⋅m (14 ± 2 ft-lb)
Oil filter other than MITSUBISHI genuine filter p/n MD356000
17
± 3 N⋅m (13 ± 1 ft-lb)
Oil filter part number MD356000
14
± 2 N⋅m (124 ± 17 in-lb)
Oil pan bolt
9.0
± 3.0 N⋅m (80 ± 26 in-lb)
Oil pump cover bolt
17
± 1 N⋅m (12 ± 1 ft-lb)
Oil pump cover screw
10
± 2 N⋅m (89 ± 17 in-lb)
Oil screen bolt
19
± 3 N⋅m (14 ± 2 ft-lb)
Plug
23
± 3 N⋅m (17 ± 2 ft-lb)
Relief plug
44
± 5 N⋅m (33 ± 3 ft-lb)
Piston and connecting rod
Connecting rod cap nut
20
± 2 N⋅m (15 ± 1 ft-lb) → +90° to
94
°
Crankshaft and cylinder block
Bearing cap bolt
25
± 2 N⋅m (18 ± 1 ft-lb) → +90°
Block heater bolt
2.6
± 0.2 N⋅m (23 ± 1 in-lb)
Bell housing cover bolt
9.0
± 1.0 N⋅m (80 ± 8 in-lb)
Drive plate bolt
132
± 5 N⋅m (98 ± 3 ft-lb)
Oil seal case bolt
11
± 1 N⋅m (98 ± 8 in-lb)
Rear plate bolt
11
± 1 N⋅m (98 ± 8 in-lb)
ITEM
SPECIFICATION
DESCRIPTION
SPECIFICATION
Type
In-line OHV, SOHC
Number of cylinders
4
Combustion chamber
Pent roof type
Total displacement cm
3
(cu. in)
2,378 (145.1)
Cylinder bore mm (in)
87 (3.43)
Piston stroke mm (in)
100 (3.94)
Compression ratio
9.5
Valve timing
Intake valve
Opens (BTDC)
10
° <Low speed cam A>
12
° <Low speed cam B>
24
° <High speed cam>
Closes (ABDC)
42
° <Low speed cam A>
44
° <Low speed cam B>
68
° <High speed cam>
Exhaust valve
Opens (BBDC)
58
°
Closes (ATDC)
18
°
Lubrication system
Pressure feed, full-flow filtration
Oil pump type
Involute gear type
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-71
SERVICE SPECIFICATIONS
M1113000300561
ITEM
STANDARD VALUE
LIMIT
Timing belt
Auto tensioner rod length mm (in)
3.8
− 4.5 (0.15 − 0.18) −
Auto-tensioner rod projection length mm (in)
12 (0.5)
−
Auto-tensioner rod pushed-in amount [When pushed with a
force of 98
− 196 N (22 − 44 lb)] mm (in)
1.0 (0.03) or less
−
Valve clearance mm (in)
<Vehicles for CALIFORNIA
emission>
Intake
0.11 (0.004)
−
Exhaust
0.22 (0.009)
−
Valve clearance mm (in)
<Vehicles for except CALIFORNIA
emission>
Intake
0.11 (0.004)
−
Exhaust
0.21 (0.008)
−
Rocker arms and camshaft
Camshaft cam height mm (in)
Intake
Low speed
cam A
33.84 (1.332)
Minimum 33.34
(1.313)
Low speed
cam B
37.35 (1.471)
Minimum 36.85
(1.451)
High speed
cam
37.21 (1.465)
Minimum 36.71
(1.445)
Exhaust
37.86 (1.491)
Minimum 37.36
(1.471)
Camshaft journal outside diameter mm (in)
45 (1.8)
−
Cylinder head and valves
Cylinder head flatness of gasket surface mm (in)
Less than 0.03 (0.001) 0.2 (0.007)
Cylinder head grinding limit of gasket surface mm (in) (Total
resurfacing depth of cylinder head and cylinder block)
−
0.2 (0.007)
Cylinder head overall height mm (in)
120 (4.7)
−
Cylinder head bolt shank length mm (in)
−
99.4 (3.91)
Valve thickness of valve head
(margin) mm (in)
Intake
1.0 (0.03)
Minimum 0.5 (0.02)
Exhaust
1.2 (0.04)
Minimum 0.7 (0.03)
Valve overall height mm (in)
Intake
111.33 (4.383)
Minimum 110.83
(4.363)
Exhaust
113.54 (4.470)
Minimum 113.04
(4.450)
Valve stem outside diameter mm (in)
6.0 (0.24)
−
Valve thickness to valve guide
clearance mm (in)
Intake
0.02
− 0.04
(0.0008
− 0.0016)
0.10 (0.003)
Exhaust
0.04
− 0.06
(0.0016
− 0.0024)
0.15 (0.005)
Valve face angle mm (in)
43.5
° − 44°
−
Valve spring free length mm (in)
Intake
54.8 (2.16)
Minimum 53.8 (2.12)
Exhaust
56.1 (2.21)
Minimum 55.1 (2.17)
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