Mitsubishi Galant 9G. Manual — part 346

AIR CLEANER

TSB Revision

INTAKE AND EXHAUST

15-4

AIR CLEANER

REMOVAL AND INSTALLATION

M1151002100516

<2.4L ENGINE>

AC306972

1

3

4

5

6

2

9

7

8

11

10

3.0 ± 0.5 N·m
27 ± 4 in-lb

3.0 ± 0.5 N·m
27 ± 4 in-lb

4.0 ± 0.9 N·m
35 ± 8 in-lb

4.0 ± 0.9 N·m
35 ± 8 in-lb

1.8 ± 0.6 N·m
16 ± 5 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

12 ± 2 N·m
102 ± 22 in-lb

AB

REMOVAL STEPS

1.

AIR DUCT

2.

MASS AIRFLOW SENSOR
CONNECTOR

3.

MASS AIRFLOW SENSOR

4.

AIR CLEANER COVER

5.

AIR CLEANER ELEMENT

6.

AIR CLEANER RESONATOR

7.

BREATHER HOSE CONNECTION

8.

AIR INTAKE HOSE

•

POWERTRAIN CONTROL
MODULE (PCM) (REFER TO
GROUP 13A, POWERTRAIN
CONTROL MODULE (PCM)

P.13A-1140

).

9.

AIR CLEANER BODY

10. AIR CLEANER BRACKET
•

UNDER COVER (LH)

11. AIR CLEANER RESONATOR

REMOVAL STEPS (Continued)

AIR CLEANER

TSB Revision

INTAKE AND EXHAUST

15-5

<3.8L ENGINE>

AC306973

1

3

4

2

8

6

7

10

9

4.0 ± 0.9 N·m
35 ± 8 in-lb

4.0 ± 0.9 N·m
35 ± 8 in-lb

1.8 ± 0.6 N·m
16 ± 5 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

12 ± 2 N·m
102 ± 22 in-lb

AB

5

REMOVAL STEPS

1.

AIR DUCT

2.

MASS AIRFLOW SENSOR
CONNECTOR

3.

MASS AIRFLOW SENSOR

4.

AIR CLEANER COVER

5.

AIR CLEANER ELEMENT

6.

BREATHER HOSE CONNECTION

7.

AIR INTAKE HOSE

•

POWERTRAIN CONTROL
MODULE (PCM) (REFER TO
GROUP 13B, POWERTRAIN
CONTROL MODULE (PCM)

P.13B-1192

).

8.

AIR CLEANER BODY

9.

AIR CLEANER BRACKET

•

UNDER COVER (LH)

10. AIR CLEANER RESONATOR

REMOVAL STEPS (Continued)

INTAKE MANIFOLD PLENUM

TSB Revision

INTAKE AND EXHAUST

15-6

INTAKE MANIFOLD PLENUM

REMOVAL AND INSTALLATION <3.8L ENGINE>

M1151002700198

Pre-removal Operation
• Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

P.14-7

).

• Strut Tower Bar Removal (Refer to GROUP 42, Strut

Tower Bar

P.42-12

).

• Air Cleaner Cover and Air Intake Hose Removal (Refer to

P.15-4

).

• Throttle Body Removal (Refer to GROUP 13B, Throttle

Body

P.13B-1190

).

Post-installation Operation
• Throttle Body Installation (Refer to GROUP 13B, Throttle

Body

P.13B-1190

).

• Air Cleaner Cover and Air Intake Hose Installation (Refer

to

P.15-4

).

• Strut Tower Bar Installation (Refer to GROUP 42, Strut

Tower Bar

P.42-12

).

• Engine Coolant Supplying (Refer to GROUP 14, On-vehi-

cle Service

P.14-7

).

AC306907

9.0 ± 1.0 N·m
80 ± 9 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

11 ± 1 N·m
98 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

12 ± 2 N·m
102 ± 22 in-lb

12 ± 2 N·m
102 ± 22 in-lb

19 ± 3 N·m
14 ± 2 ft-lb

18 ± 2 N·m
13 ± 2 ft-lb

59 ± 10 N·m
44 ± 7 ft-lb

41 ± 8 N·m
30 ± 6 ft-lb

36 ± 6 N·m
27 ± 4 ft-lb

36 ± 6 N·m
27 ± 4 ft-lb

18 ± 2 N·m
13 ± 2 ft-lb

18 ± 2 N·m
13 ± 2 ft-lb

18 ± 2 N·m
13 ± 2 ft-lb

24 ± 3 N·m
18 ± 2 ft-lb

9.0 ± 1.0 N·m
80 ± 9 in-lb

36 ± 6 N·m
27 ± 4 ft-lb

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

23

23

23

24

25

N

N

N

N

AB

19 ± 3 N·m
14 ± 2 ft-lb

INTAKE MANIFOLD PLENUM

TSB Revision

INTAKE AND EXHAUST

15-7

Required Special Tool:

• MD998412: Guide

INSTALLATION SERVICE POINT

.

>>A<< INTAKE MANIFOLD PLENUM INSTALLA-
TION

Use special tool MD998412 to install the intake manifold ple-
num.

REMOVAL STEPS

1.

MANIFOLD ABSOLUTE
PRESSURE SENSOR
CONNECTOR

2.

CONTROL WIRING HARNESS
AND INJECTOR WIRING
HARNESS COMBINATION
CONNECTOR

3.

CRANKSHAFT POSITION
SENSOR CONNECTOR

4.

KNOCK SENSOR CONNECTOR

5.

POWER STEERING PRESSURE
SWITCH CONNECTOR

6.

EVAPORATIVE EMISSION
PURGE SOLENOID CONNECTOR

7.

EXHAUST GAS RECIRCULATION
VALVE CONNECTOR

8.

VACUUM HOSE CONNECTION

9.

PURGE HOSE CONNECTION

10. POWER STEERING PRESSURE

HOSE CLAMP

11. POWER STEERING PRESSURE

HOSE CLAMP BRACKET

12. INTAKE MANIFOLD PLENUM

STAY, REAR

•

STEERING GEAR AND LINKAGE
PROTECTOR (REFER TO 37,
STEERING GEAR BOX AND
LINKAGE

P.37-33

)

13. EGR PIPE
14. EGR PIPE GASKET
•

POWER STEERING OIL PUMP
(REFER TO 37, POWER
STEERING OIL PUMP ASSEMBLY

P.37-56

)

15. POWER STEERING OIL PUMP

BRACKET CONNECTING BOLT

16. INTAKE MANIFOLD PLENUM

STAY, FRONT

>>A<<

17. INTAKE MANIFOLD PLENUM
18. INTAKE MANIFOLD PLENUM

GASKET

19. VACUUM PIPE
20. EVAPORATIVE EMISSION

PURGE SOLENOID

21. EXHAUST GAS RECIRCULATION

VALVE

22. GASKET
23. HARNESS BRACKET
24. MANIFOLD ABSOLUTE

PRESSURE SENSOR

25. O-RING

REMOVAL STEPS (Continued)

AC306688

INTAKE MANIFOLD
PLENUM GASKET

MD998412

AB