Mitsubishi Galant 9G. Manual — part 327
ENGINE ASSEMBLY
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ENGINE MECHANICAL <2.4L ENGINE>
11A-24
(1) <Special tool MB991895 is used>
Remove special tool MB991895.
(2) <Special tool MB991928 is used>
Remove special tool MB991928.
3. Hold the engine assembly with a chain block, etc.
4. Place a garage jack against the engine oil pan with a piece
of wood in between so that the weight of the engine
assembly is no longer being applied to the engine front
mounting bracket.
5. Loosen the engine front mounting bracket mounting nuts
and bolts, and remove the engine front mounting bracket.
.
<<I>> ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and wiring harness con-
nectors and so on are disconnected from the engine, lift the
chain block slowly to remove the engine assembly upward from
the engine compartment.
INSTALLATION SERVICE POINTS
.
>>A<< ENGINE ASSEMBLY INSTALLATION
Install the engine assembly, being careful not to pinch the
cables, hoses or wiring harness connectors.
.
AC306198
MB991527
MB991454
MB991895
AB
AC306200
AB
MB991928
MB991527
MB991454
AC306753AB
MB991527
MB991454
AC306753AB
MB991527
MB991454
ENGINE ASSEMBLY
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-25
>>B<< ENGINE FRONT MOUNTING BRACKET
INSTALLATION
1. Place a garage jack against the engine oil pan with a piece
of wood in between, and install the engine front mounting
bracket while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. Use the following special tool as during removal to support
the engine.
(1) <Special tool MB991895 is used>
Set special tool MB991895. (Refer to GROUP 23A,
Transaxle Assembly
).
(2) <Special tool MB991928 is used>
Set special tool MB991928. (Refer to GROUP 23A,
Transaxle Assembly
).
.
>>C<<TRANSAXLE ASSEMBLY INSTALLATION
1. Install the transaxle assembly. (Refer to GROUP 23A,
Transaxle Assembly
2. Remove the front end structure bar.
.
AC306198
MB991527
MB991454
MB991895
AB
AC306200
AB
MB991928
MB991527
MB991454
AC307148
AB
FRONT END
STRUCTURE BAR
ENGINE ASSEMBLY
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-26
>>D<< FUEL HIGH-PRESSURE HOSE
INSTALLATION
CAUTION
After connecting the fuel high-pressure hose, slightly pull
it to ensure that it is installed securely. Also confirm that
there is a play approximately 3 mm (0.12 inch). Then install
the stopper securely.
Apply a small amount of engine oil to the fuel line pipe and then
install the fuel high-pressure hose.
.
>>E<< BRAKE BOOSTER VACUUM HOSE
CONNECTION
Insert vacuum hose with its paint mark facing upward.
AC301864AB
3 mm
(0.12 in)
FUEL
HIGH-PRESSURE
HOSE
FUEL LINE PIPE
(ENGINE OIL APPLIED)
AC304583
AB
STOPPER
AC305104
PAINT
MARK
AB
CRANKSHAFT PULLEY
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-27
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
M1112001600487
REMOVAL SERVICE POINT
.
<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the introduction
of the serpentine drive system with the drive belt auto-ten-
sioner.
1. Securely insert the spindle handle or ratchet handle with a
12.7 mm (1/2-inch) insertion angle into the jig hole of the
auto-tensioner.
2. Rotate the auto-tensioner counterclockwise and align hole A
with hole B.
Pre-removal Operation
• Side Under Cover Removal (Refer to GROUP 51, Under
Cover
Post-installation Operation
• Drive Belt Tension Check (Refer to
• Side Under Cover Installation (Refer to GROUP 51,
Under Cover
AC306534
1
2
25 ± 4 N·m
18 ± 3 ft-lb
AB
REMOVAL STEPS
<<A>>
1.
DRIVE BELT
2.
CRANKSHAFT DAMPER PULLEY
AC301703
AC301704AB
AUTO-TENSIONER
HOLE B
HOLE A
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