Mitsubishi Galant 9G. Manual — part 326

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-20

AC306532

1

3

2

4

5.0 ± 1.0 N·m
44 ± 9 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

AB

REMOVAL STEPS

1.

CONTROL WIRING HARNESS
CONNECTION

2.

EVAPORATIVE EMISSION
VACUUM HOSE CONNECTION

>>E<<

3.

BRAKE BOOSTER VACUUM
HOSE CONNECTION

<<A>>

4.

DRIVE BELT

REMOVAL STEPS (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-21

Required Special Tools:

• MB991454: Engine Hanger Balancer

• MB991527: Hanger

• MB991895: Engine Hanger

• MB991928: Engine Hanger

AC306533AB

(ENGINE OIL)

13

12

10

9

8

6

5

11

24 ± 4 N·m
18 ± 3 ft-lb

44 ± 10 N·m
33 ± 7 ft-lb

83 ± 12 N·m*
61 ± 9 ft-lb*

58 ± 7 N·m*
43 ± 5 ft-lb*

N

23 ± 3 N·m
17 ± 2 ft-lb

23 ± 3 N·m
17 ± 2 ft-lb

7

58 ± 7 N·m*
43 ± 5 ft-lb*

12 ± 2 N·m
102 ± 22 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

REMOVAL STEPS

<<B>>

5.

POWER STEERING OIL PUMP
AND BRACKET ASSEMBLY

<<C>>

6.

A/C COMPRESSOR AND
CLUTCH ASSEMBLY

<<D>>

7.

ATF WARMER (TRANSMISSION
FLUID COOLER) AND BRACKET
ASSEMBLY

8.

HEATER WATER HOSES
CONNECTION

<<E>> >>D<<

9.

FUEL HIGH-PRESSURE HOSE
CONNECTION

<<F>>

>>C<<

•

TRANSAXLE ASSEMBLY

10. GROUNDING CABLE

CONNECTION

<<G>>

•

POWER STEERING OIL
RESERVOIR

11. SELF-LOCKING NUTS

<<H>>

>>B<<

12. ENGINE FRONT MOUNTING

BRACKET

<<I>>

>>A<<

13. ENGINE ASSEMBLY

REMOVAL STEPS (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-22

REMOVAL SERVICE POINTS

.

<<A>> DRIVE BELT REMOVAL

The following operations will be needed due to the introduction
of the serpentine drive system with the drive belt auto-ten-
sioner.
1. Securely insert the spindle handle or ratchet handle with a

12.7 mm (1/2-inch) insertion angle into the jig hole of the
auto-tensioner.

2. Rotate the auto-tensioner counterclockwise and align hole A

with hole B.

CAUTION

To reuse the drive belt, draw an arrow indicating the rotat-
ing direction (clockwise) on the back of the belt using
chalk, etc.

3. Insert an L-shaped hexagon wrench, etc. into the hole to fix

and then remove the drive belt.

.

<<B>> POWER STEERING OIL PUMP AND
BRACKET ASSEMBLY REMOVAL

With the hose installed, remove the power steering oil pump
and bracket assembly from the engine assembly.
NOTE: After removing the power steering oil pump and bracket
assembly, secure it with a cord in the location where the
removal and installation of the engine assembly cannot be hin-
dered.

.

<<C>> A/C COMPRESSOR AND CLUTCH
ASSEMBLY REMOVAL

With the hose installed, remove the A/C compressor and clutch
assembly from the bracket.
NOTE: After removing the A/C compressor and clutch assem-
bly, secure it with a cord in the location where the removal and
installation of the engine assembly cannot be hindered.

.

<<D>> ATF WARMER (TRANSMISSION FLUID
COOLER) AND BRACKET ASSEMBLY REMOVAL

With the hose installed, remove the ATF warmer (transmission
fluid cooler) &bracket assembly from the transmission case
front roll stopper bracket.

.

AC301703

AC301704AB

AUTO-TENSIONER

HOLE B

HOLE A

AC301705AB

AUTO-TENSIONER

L-SHAPED
HEXAGON
WRENCH

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-23

<<E>> FUEL HIGH-PRESSURE HOSE REMOVAL

1. Remove the fuel high-pressure hose stopper.

2. Remove the fuel high-pressure hose in the direction shown

in the figure while the retainer is pulled up.
NOTE: If the retainer is released, install it after removing the
fuel high-pressure hose.

.

<<F>> TRANSAXLE ASSEMBLY REMOVAL

1. Frame front end structure bar provisorily.

NOTE: Secure A/C condenser and front end structure bar
with a cord in the location where the removal and installation
of the engine assembly cannot be hindered.

2. Remove the transaxle assembly. (Refer to GROUP 23A,

Transaxle Assembly

P.23A-387

).

.

<<G>> POWER STEERING OIL RESERVOIR
REMOVAL

With the hose installed, remove the power steering oil reservoir
from the vehicle. (Refer to GROUP 37, Power Steering Hoses

P.37-58

).

NOTE: After removing the power steering oil reservoir, secure it
with a cord in the location where the removal and installation of
the engine front mounting bracket cannot be hindered.

.

<<H>> ENGINE FRONT MOUNTING BRACKET
REMOVAL

1. Support the engine with a garage jack.
2. Remove the following special tool.

AC304581

AB

STOPPER

AC304582

AB

RETAINER

AC307148

AB

FRONT END
STRUCTURE BAR