Mitsubishi Galant 9G. Manual — part 631
TRANSAXLE
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AUTOMATIC TRANSAXLE OVERHAUL
23B-56
95.Attach the solenoid valve harness to the valve body by
connecting the fluid temperature sensor and all the
connectors.
96.Install the manual control shaft detent and tighten the bolt to
the specified torque.
Tightening torque: 6.0
± 1.0 N⋅m (52 ± 9 in-lb)
97.Apply a 2.4
− 2.6 mm (0.09 − 0.10 inch) diameter bead of
sealant (MITSUBISHI Genuine Part number MD974421 or
equivalent) to the valve body cover in the area shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes) or leaks will occur if the rear cover is
installed after the sealant dries.
NOTE: After installation, keep the sealed area away from
ATF for approximately one hour.
AK300224 AD
FLUID TEMPERATURE SENSOR
1
2
3
4
5
NO.
PARTS TO BE CONNECTED SOLENOID VALVE HARNESS
CABLE COLOR
CONNECTOR HOUSING COLOR
1
Underdrive solenoid valve
White, red, red
Black
2
Overdrive solenoid valve
Orange, red
Black
3
Low-reverse solenoid valve
Brown, yellow
Milky white
4
Second solenoid valve
Blue, red, red
Milky white
5
Torque converter clutch control
solenoid valve
Blue, yellow, yellow
Black
AK300222AD
MANUAL CONTROL
SHAFT DETENT
AK301264AD
2.4 – 2.6 mm
(0.09 – 0.10 in)
TRANSAXLE
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AUTOMATIC TRANSAXLE OVERHAUL
23B-57
98.Install the valve body cover, and then tighten its mounting
bolts to the specified torque.
Tightening torque: 11
± 1 N⋅m (95 ± 9 in-lb)
99.Install the sealing cap and tighten the bolt to the specified
torque.
Tightening torque: 5.0
± 1.0 N⋅m (43 ± 9 in-lb)
100.Install the park/neutral position switch and tighten the bolt
to the specified torque.
Tightening torque: 11
± 1 N⋅m (95 ± 9 in-lb)
101.Install the manual control lever and tighten the nut to the
specified torque.
Tightening torque: 22
± 3 N⋅m (16 ± 2 ft-lb)
102.Install the input shaft speed sensor and output shaft speed
sensor and tighten the bolt to the specified torque.
Tightening torque: 11
± 1 N⋅m (95 ± 9 in-lb)
AK300221
AK300220
AK300219AD
PARK/NEUTRAL
POSITION
SWITCH
MANUAL
CONTROL
LEVER
AK300218AE
OUTPUT SHAFT SPEED SENSOR
INPUT SHAFT SPEED SENSOR
TRANSAXLE
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AUTOMATIC TRANSAXLE OVERHAUL
23B-58
103.Press Face "A" of the air breather to be even with Face "B"
of the transmission case as shown in the drawing.
104.Apply ATF on the both sides of the new gasket and threads
of the eyebolts, and then tighten to the specified torque.
Tightening torque: 24
± 3 N⋅m (18 ± 2 ft-lb)
105.Tighten the oil cooler feed pipe clamp bolt to the specified
torque.
Tightening torque: 11
± 1 N⋅m (95 ± 9 in-lb)
106.Install the oil dipstick.
107.Install the cable support brackets to the specified torque.
Tightening torque: 23
± 3 N⋅m (17 ± 2 ft-lb)
108.Install the roll stopper brackets.
Tightening torque: 70
± 10 N⋅m (52 ± 7 ft-lb)
CAUTION
Apply ATF to the oil pump drive hub before installing the
torque converter. Be careful not to damage the oil seal lip
when installing the torque converter.
109.Install the torque converter, and align it with the oil pump
so that the shown dimension "A" meets the reference value.
Reference value:
Approximately 12.2 mm (0.48 inch) <F4A4B>
Approximately 9.4 mm (0.37 inch) <F4A5A>
AK203140 AE
A
A
B
B
AK301263AC
A
OIL PUMP
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AUTOMATIC TRANSAXLE OVERHAUL
23B-59
OIL PUMP
DISASSEMBLY AND ASSEMBLY
M1233001300206
Required Special Tool:
• MD998334: Oil Seal Installer
ASSEMBLY SERVICE POINTS
.
>>A<< OIL SEAL INSTALLATION
1. Apply a small amount of ATF to the oil seal lip.
2. Use special tool MD998334 to tap the oil seal in the oil pump
body.
.
>>B<< O-RING INSTALLATION
Install a new O-ring to the outer groove of the oil pump, and
apply ATF or petroleum jelly (Vaseline) to the O-ring.
AK301599
3
4
2
1
AB
APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.
DISASSEMBLY STEPS
>>B<<
1.
O-RING
2.
SEAL RING
>>A<<
3.
OIL SEAL
4.
OIL PUMP ASSEMBLY
DISASSEMBLY STEPS
AK300522AD
MD998334
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