Mitsubishi L200. Manual — part 258
AK603036
51
AB
52
53
54
56
58
57
59
55
60
61
64
65
66
67
69
68
Apply gear oil to
all moving parts
before installation.
62
70
18 ± 5 N·m
71
63
18 ± 5 N·m
51. Shaft snap ring
52. Transmission hub sleeve No.3
53. Gear spline piece No.5
54. Synchronizer outer race No.3
55. Counter shaft gear No.5
56. Shaft snap ring
57. Synchromesh shifting key spring
No.3
58. Synchromesh shifting key spring
No.3
59. Synchromesh shifting key No.3
60. Needle roller bearing
61. 5th gear thrust washer
62. Straight pin
63. Rear bearing output shaft retainer
64. Shaft snap ring
65. Reverse idler gear
66. Cylindrical roller bearing
67. Counter shaft sub-assembly
68. Input shaft sub-assembly
69. Output shaft sub-assembly
70. Reverse shift arm bracket
71. Intermediate plate
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-17
DISASSEMBLY
1. Remove the spring pin.
2. Remove the transfer and the gear change shifter.
AK403767
AC
Shift position switch
assembly
Back-up lamp switch
assembly
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-18
3. Remove the shift position switch assembly and
the back-up lamp switch assembly.
AK403768
4. Remove the clutch housing.
AK403769
5. Remove the reverse restrict pin assembly (2
places).
AK403770
6. Remove the cover.
AK403771
AB
7. Remove the flange bolt.
AK403772
8. Remove the control shaft assembly.
AK501350
AB
9. Remove the shift lever housing.
AK403776
10.Remove the transfer adaptor sub-assembly and
the wiring harness clamp bracket (3 places).
AK403777
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-19
11.Remove the oil receiver pipe.
AK403779
12.Remove the straight screw plug with head.
AK403780
AB
13.Remove the slotted spring pin.
AK403781
14.Remove the reverse restrict pin assembly.
AK403773
15.Remove the wiring harness clamp bracket.
AK403774
16.Remove the front bearing retainer.
AK403775
AC
17.Remove the oil seal.
AK403782
18.Remove the shaft snap ring.
AK403783
TRANSMISSION
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-20
19.Remove the shaft snap ring.
AK403784
20.Remove the transmission case sub-assembly.
AK500257
21.Remove the transmission magnet.
AK403786
AB
22.Remove the straight screw plug with head (3
places).
AK403788
AB
23.Remove the compression spring (3 places).
AK403789
AB
24.Remove the ball (3 places).
AK403792
AB
25.Remove the shaft snap ring of the gear shift fork
shaft No.2 and the washer based hexagon bolt of
the gearshift fork No.2.
AK500259
26.Remove the gear shift fork shaft No.2.
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