Mitsubishi L200. Manual — part 256

SEALANTS

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-9

SEALANTS

M1222000501251

Transmission

Item

Specified sealant and adhesive

Between transmission case sub-assembly and
intermediate plate

Mitsubishi genuine sealant Part No.MD974421 or
equivalent

Between front bearing retainer and transmission
case sub-assembly
Between intermediate plate and extension housing
sub-assembly
Between intermediate plate and transfer adaptor
sub-assembly
Between transfer adaptor sub-assembly and cover
Straight screw plug
Front bearing retainer mounting bolt
Clutch housing mounting bolt

Transfer

Item

Specified sealant and adhesive

Chain cover

Mitsubishi genuine sealant Part No.MD997740 or
equivalent

Rear cover
Control housing
Transfer case plate
Plug

3M AAD part No.8672 or equivalent

Return spring plug

3M STUD Looking No.4170 or equivalent

Bearing retainer mounting bolt

FORM-IN-PLACE GASKET (FIPG)
This transmission has several areas where the form-
in-place gasket (FIPG) is used for sealing. To ensure
that the FIPG fully serves its purpose, it is necessary
to observe some precautions when applying it. Bead
size, continuity and location are of paramount impor-
tance.
Too thin a bead could cause leaks. Too thick a bead,
on the other hand, could be squeezed out of location,
causing blocking or narrowing of fluid passages. To
prevent leaks or blocking of passages, therefore, it is
absolutely necessary to apply the FIPG evenly with-
out a break, while observing the correct bead size.

FIPG hardens as it reacts with the moisture in the
atmospheric air, and it is usually used for sealing
metallic flange areas.

CAUTION

When re-applying liquid gasket (FIPG), be sure
that:

1. Residues of FIPG are cleared from all the ins

and outs of parts;

2. Use Mitsubishi genuine parts cleaner

(MZ100387) or equivalent to well degrease the
FIPG-applied surface.

3. FIPG is correctly applied in accordance with

FIPG Application.

Plug <V5MB1-J-ND2, NEZ, PD2>

34

± 5

Plug

32

± 2

Center differential case mounting bolt <V5MB1-J-ND2, NEZ, PD2>

69

± 10

Item

N

⋅m

LUBRICANTS

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-10

Disassembly
Parts sealed with a FIPG can be easily removed
without need for the use of a special method. In
some cases, however, the FIPG in joints may have to
be broken by tapping parts with a mallet or similar
tool.

Surface Preparation
Thoroughly remove all substances deposited on the
FIPG application surface, using a gasket scraper.
Make sure that the FIPG application surfaces is flat
and smooth. Also make sure that the surface is free
from oils, greases and foreign substances. Do not fail
to remove old FIPG that may remain in the fastener
fitting holes.

FIPG Application
Applied FIPG bead should be of the specified size
and free of any break. FIPG can be wiped away
unless it has completely hardened. Install the mating
parts in position while the FIPG is still wet. Do not
allow FIPG to spread beyond the sealing areas dur-
ing installation. Avoid operating the transmission or
letting oils or water come in contact with the sealed
area before a time sufficient for FIPG to harden
(approximately one hour) has passed.
FIPG application method may vary from location to
location. Follow the instruction for each particular
case described later in this manual.

LUBRICANTS

M1222000400381

Item

Specified lubricant

Quantity

Transmission oil

Gear oil API classification GL-3 SAE 75W-85W

As required

Transfer oil
Oil seal

Mitsubishi Part No. 0101011 or equivalent

SPECIAL TOOLS

M1222000601139

Transmission

Tool

Tool number

Name

Use

MB990803

MB990803

Steering wheel puller

Removal of gear spline
piece No.5

MB990811

MB990811

Side bearing puller cup

Use with Steering wheel
puller

MD998812

Installer cap

Use with installer and
adapter

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-11

MD998813

Installer-100

Use with installer cap and
adapter

MD998827

Installer adapter (56)

Use with installer cap and
adapter

MB990938

Installer bar

Installation of oil seal

MB990929

Installer adapter

MD998801

Remover

Removal of roller bearing
and ball bearing, input gear
corn ring, transmission
clutch hub No.1 and
transmission clutch hub
No.2

MD998814

Installer-200

Use with installer cap and
adapter

MD998823

Installer adapter (48)

Installation of ball bearing,
5th gear, transmission
clutch hub No.1 and
transmission hub No.2

MD998817

Installer adapter (34)

Use with installer cap and
adapter

Tool

Tool number

Name

Use

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-12

Transfer

Tool

Number

Name

Use

MB990938

Installer bar

Installation of oil seal

MB990929

Installer adapter

MB990931

Installer adapter

MB990932

Installer adapter

MB990933

Installer adapter

MD998801

Remover

Removal and installation
of bearing

MD998812

Installer cap

Use with installer and
installer adapter

MD998813

Installer-100

Use with installer cap and
installer-200