Mitsubishi L200. Manual — part 87
TROUBLESHOOTING
DIESEL FUEL
13A-144
STEP 5. Check harness between A-44 (terminal
No. 1) rail pressure sensor connector and C-105
(terminal No. 70) engine-ECU connector.
NOTE: Before checking harness, check intermediate
connector A-131, and repair if necessary.
• Check power supply line for damage.
Q: Is the check result normal?
YES :
Go to Step 6.
NO :
Repair the damaged harness wire.
STEP 6. Check harness between A-44 (terminal
No. 2) rail pressure sensor connector and C-105
(terminal No. 64) engine-ECU connector.
NOTE: Before checking harness, check intermediate
connector A-131, and repair if necessary.
• Check output line for damage.
Q: Is the check result normal?
YES :
Go to Step 7.
NO :
Repair the damaged harness wire.
AK501327
1
2
3
AB
A-44 (B)
Harness side
connector
Connector: A-44
AKA00089
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96
C-105 (B)
C-105 (B)
<R.H. drive vehicles>
Harness side connector
<L.H. drive vehicles>
Connector: C-105
AB
AK501327
1
2
3
AB
A-44 (B)
Harness side
connector
Connector: A-44
AKA00089
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C-105 (B)
C-105 (B)
<R.H. drive vehicles>
Harness side connector
<L.H. drive vehicles>
Connector: C-105
AB
TROUBLESHOOTING
DIESEL FUEL
13A-145
STEP 7. Perform voltage measurement at A-44
rail pressure sensor connector.
• Use special tool test harness (MB991658) to con-
nect connector, and measure at pick-up harness.
• Engine: Idling (after warning up)
• Voltage between terminal No. 2 and earth.
OK: 1.15
− 1.75 V
Q: Is the check result normal?
YES :
Replace the engine-ECU. When the engine-
ECU is replaced, write the chassis number
(Refer to GROUP 00
− Precautions Before
Service
− How to Perform Chassis Number
Writing ). After replacing the engine-ECU,
register the injector identification code and
learn fuel injection (Refer to GROUP 00
−
Precautions Before Service
− What The
Common Rail Engine Learns ). After
registering the injector identification code,
the vehicle equipped with the DPF carries
out the forcible DPF regeneration. (Refer to
GROUP 17
− Emission Control − Diesel
Particulate Filter (DPF) System
− Forcible
DPF Regeneration ).
NO :
Replace the common rail assembly and fuel
injection tubes.
AK501327
1
2
3
AB
A-44 (B)
Harness side
connector
Connector: A-44
TROUBLESHOOTING
DIESEL FUEL
13A-146
Code No. P0192: Rail Pressure Sensor Circuit Low Input
OPERATION
• A power voltage of 5 V is applied to the rail pres-
sure sensor power terminal (terminal No. 1) from
the engine-ECU (terminal No. 70) and earthed to
the engine-ECU (terminal No. 88) from the rail
pressure sensor (terminal No. 3).
• The sensor signal is inputted to the engine-ECU
(terminal No. 64) from the rail pressure sensor
output terminal (terminal No. 2).
FUNCTION
• The rail pressure sensor converts the rail pres-
sure into a voltage signal and inputs the signal to
the engine-ECU.
• In response to the signal, the engine-ECU cor-
rects the fuel injection quantity.
TROUBLE JUDGMENT
Check Conditions
• Battery positive voltage is 8 − 16 V
• 2 seconds later after the ignition switch has been
in "ON" position or the engine has started up.
Judgment Criterion
• The rail pressure sensor output voltage is 0.70 V
or less for 0.5 second.
PROBABLE CAUSES
• Failed rail pressure sensor
• Open/short circuit or harness damage in rail pres-
sure sensor circuit or loose connector contact
• Failed engine-ECU
AKA00196
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43 44 45 46 47 48
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
Engine-ECU
W
R
B
W
R
B
B
A-44
(MU802408)
Rail pressure
sensor
2
1
3
5
6
4
A-131
64
70
88
Rail Pressure Sensor Circuit
AD
Wire colour code
B: Black LG: Light green G: Green L: Blue W: White Y: Yellow SB: Sky blue BR: Brown O: Orange GR: Grey
R: Red P: Pink V:Violet PU: Purple SI: Silver
C-105
5 V
TROUBLESHOOTING
DIESEL FUEL
13A-147
DIAGNOSIS PROCEDURE
STEP 1. M.U.T.-III data list
• Refer to Data List Reference Table
.
a. Item 63: Rail pressure sensor
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00
− How to Use Troubleshooting/
Inspection Service Points
− How to Cope
with Intermittent Malfunctions ).
NO :
Go to Step 2 .
STEP 2. Connector check: A-44 rail pressure
sensor connector
Q: Is the check result normal?
YES :
Go to Step 3 .
NO :
Repair or replace the connector.
STEP 3. Perform voltage measurement at A-44
rail pressure sensor connector.
• Use special tool test harness (MB991658) to con-
nect connector, and measure at pick-up harness.
• Ignition switch: ON
• Voltage between terminal No. 1 and earth.
OK: 4.9
− 5.1 V
Q: Is the check result normal?
YES :
Go to Step 9 .
NO :
Go to Step 4 .
STEP 4. Perform voltage measurement at C-105
engine-ECU connector.
• Measure engine-ECU terminal voltage.
• Ignition switch: ON
• Voltage between terminal No. 70 and earth.
OK: 4.9
− 5.1 V
Q: Is the check result normal?
YES :
Go to Step 8 .
NO :
Go to Step 5 .
AK501327
1
2
3
AB
A-44 (B)
Harness side
connector
Connector: A-44
AK501327
1
2
3
AB
A-44 (B)
Harness side
connector
Connector: A-44
AKA00089
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2
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C-105 (B)
C-105 (B)
<R.H. drive vehicles>
Harness side connector
<L.H. drive vehicles>
Connector: C-105
AB
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