Mitsubishi L200. Manual — part 397
AC004947AB
When backlash is
insufficient
When backlash is
excessive
Loosen
Loosen
Tighten
Tighten
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-39
3. Using special tools, adjust the backlash to
standard value by moving the side bearing nut as
shown.
NOTE: First loosen the side bearing nut then
tighten the side bearing nut the same amount as
when it was loosened.
AC004948 AB
MB991385
MB991367
4. Using special tools, apply the preload, turn down
both right and left side bearing nuts on half the
distance between centres of two neighboring
holes.
AC004949 AB
MB092153
MB092154
5. Choose and install the lock plate (two kinds).
6. Check the final drive gear tooth contact. If poor
contact is evident, make adjustment. (Refer to
GROUP 26, Inspection Before Disassembly .)
AC004950 AB
7. Measure the drive gear run-out.
Limit: 0.05 mm
8. When drive gear run-out exceeds the limit,
remove the differential case and then the drive
gears, moving them to different positions and
reinstall them.
9. If adjustment is not possible, replace the
differential case or drive gear and drive pinion as
a set.
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-40
DIFFERENTIAL CASE DISASSEMBLY
AND REASSEMBLY <5A/T or EXCEPT
4WD WITH HIGH POWER ENGINE>
M1274200100051
AC511057
AC511011
AC511013
AC511012
AC511014
15
AB
3
1
2
9
4
7
5
6
8
10
11
12
14
13
15
16
17
18
19
21
20
14
15
3
9
4
7
5
6
8
10
11
12
14
13
15
16
17
14
3, 17
Pinion shaft kit
Differential gear kit
Differential spacer set
Disassembly steps
<<
A
>> >>
B
<< 1. Screw
2. Differential case (A)
3. Differential spacer
4. Side gear LH
5. Differential pin
6. Differential pinion shaft
7. Differential washer
8. Differential pinion gear
9. Differential pin
10. Differential pinion shaft
11. Differential washer
12. Differential pinion gear
13. Differential pinion shaft
14. Differential washer
15. Differential pinion gear
16. Side gear RH
17. Differential spacer
18. Spring washer
19. Spring
20. Drive cam
21. Differential case (B)
>>
A
<< • Differential case and side gear
clearance adjustment
DISASSEMBLY SERVICE POINT
<<A>> SCREW REMOVAL
AC511032AB
Mating marks
1. Make the mating marks.
Disassembly steps (Continued)
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE
27-41
2. Loosen the mounting screws for differential case
(A) and (B) evenly step by step.
3. Separate differential case (B) and differential case
(A), and take out the parts inside. Do not confuse
the side gear LH/RH for further reassembly.
REASSEMBLY SERVICE POINTS
>>A<< DIFFERENTIAL CASE AND SIDE GEAR
CLEARANCE ADJUSTMENT
AC511076 AB
Thickness
gauge
Differential
case A
Side
gear LH
1. Insert a thickness gauge from the hole of
differential case (A) between the differential case
(A) and side gear LH and measure the clearance.
2. Select the spacer so that the clearance will meet
the standard value.
Standard value: 0.05
− 0.20 mm
Spacer thickness mm
1.1
1.2
1.3
1.4
1.5
>>B<< SCREW INSTALLATION
AC511032AB
Mating marks
1. Align the mating marks (the same numeral on
each case) of differential case (A) and differential
case (B).
2. Tighten the screw so that the cases are in close
contact.
31-1
GROUP 31
WHEEL AND TYRE
CONTENTS
SERVICE SPECIFICATION(S) . . . . .
TROUBLESHOOTING . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . .
WHEEL BALANCE ACCURACY . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
TYRE INFLATION PRESSURE CHECK . .
TYRE WEAR CHECK . . . . . . . . . . . . . . . . .
WHEEL RUNOUT CHECK . . . . . . . . . . . . .
WHEEL AND TYRE . . . . . . . . . . . . . .
WHEEL AND TYRE REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE TYRE CARRIER . . . . . . . . . .
SPARE TYRE CARRIER REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
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