Mitsubishi L200. Manual — part 327

SPECIAL TOOL(S)

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-17

MD998824

Installer adapter (50)

Installation of transfer
input gear bearing

MD998368

Bearing Installer

Installation of
countershaft gear bearing

MD998818

Installer adapter (38)

Installation of counter
shaft gear bearing, front
output shaft bearing
<Easy select 4WD>

MB991013

power steering lock nut
special spanner

Removal and installation
of output shaft locking nut

MD998917

Bearing remover

Removal and installation
of bearing

MD998829

Installer adapter (60)

Installation of rear output
shaft ball bearing and
stopper plate <Easy
select 4WD>

Tool

Number

Name

Use

SPECIAL TOOL(S)

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-18

MD998814

Installer-200

Use with installer cap and
installer adapter

MD998823

Installer adapter

Installation of clutch hub
and rear output shaft ball
bearing <Super select
4WD>

MD998821

Installer adapter (44)

Installation of clutch hub
and rear output shaft ball
bearing <Easy select
4WD>

Tool

Number

Name

Use

TRANSMISSION AND TRANSFER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-19

TRANSMISSION AND TRANSFER

DISASSEMBLY AND REASSEMBLY

M1233023300389

AK801717

7

3

5

6

2

4

1

AB

35 ± 6 N·m

48 ± 6 N·m

48 ± 6 N·m

35 ± 6 N·m

9

8

11 ± 1 N·m

26 ± 5 N·m

Disassembly steps

1.

Transfer

2.

Cable end bracket

3.

Harness bracket

4.

Harness bracket

>>

A

<<

5.

Transfer case adapter

6.

Harness bracket

7.

Air breather hose

8.

Air breather hose bracket

9.

Transmission

Disassembly steps (Continued)

TRANSMISSION AND TRANSFER

AUTOMATIC TRANSMISSION OVERHAUL <V4A5>

23C-20

REASSEMBLY SERVICE POINT

>>A<< TRANSFER CASE ADAPTER INSTALLA-
TION

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.

•

AK403460AD

1.6 mm
diameter

Make sure the starting point and the ending
point are about the middle between the bolts.

After squeezing out and applying the sealant on the
transfer case adapter at the section indicated in the
illustration, install onto the transmission case.

Specified sealant:
Mitsubishi Part No.MD997740 or equivalent