Mitsubishi L200. Manual — part 325
VALVE BODY SPRING IDENTIFICATION
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-9
VALVE BODY SPRING IDENTIFICATION
M1233022900203
Item
Wire
diameter
mm
Outside
diameter
mm
Free
height
mm
Number of
loops
Orifice check ball spring
0.5
4.5
15.4
15
Damper clutch control valve spring
0.7
5.9
28.1
19
Damping valve spring
1.0
7.7
35.8
17
Torque converter pressure control valve
spring
1.6
11.2
29.4
9.5
Fail-safe valve A spring
0.7
8.9
21.9
9.5
Pressure control valve spring
0.7
7.6
37.7
25
Line relief valve spring
1.0
7.0
17.3
10
Regulator valve spring
1.8
13.3
44.6
12.5
Filler plug
32
± 2
Control housing to transfer case mounting bolt
19
± 3
Transfer case plate
− transfer case mounting bolt and nut
35
± 6
Speedometer sleeve clamp mounting bolt
19
± 3
Plug
34
± 5
Vehicle speed sensor
25
± 4
4LLc detection switch <Super select 4WD>
35
± 6
Low detection switch <Easy select 4WD>
35
± 6
High/low detection switch
34
± 5
4WD operation detection switch
34
± 5
Center differential lock detection switch <Super select 4WD>
35
± 6
2WD/4WD detection switch <Super select 4WD>
35
± 6
Center differential lock operation detection switch <Super select 4WD> 34
± 5
Bearing retainer mounting bolt
19
± 3
Center differential case mounting bolt <Super select 4WD>
69
± 10
Rear output shaft lock nut <Easy select 4WD>
255
± 10
Item
N
⋅m
SNAP RING, SPACER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-10
SNAP RING, SPACER, THRUST RACE AND PRESSURE
PLATE FOR ADJUSTMENT
M1233100500044
Transmission
Thrust race (For adjustment of output shaft end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.6
None
2.0
None
1.8
None
2.2
None
Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.6
Brown
2.4
Blue
1.7
None
2.5
Brown
1.8
Blue
2.6
None
1.9
Brown
2.7
Blue
2.0
None
2.8
Brown
2.1
Blue
2.9
None
2.2
Brown
3.0
Blue
2.3
None
Thrust race (For adjustment of input shaft end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.4
None
2.2
None
1.6
None
2.4
None
1.8
None
2.6
None
2.0
None
Snap ring (For adjustment of overdrive clutch return spring retainer end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.48
Brown
1.58
None
1.53
Black
1.63
Brown
Pressure plate (For adjustment of second brake end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.6
F
2.4
B
1.8
E
2.6
A
2.0
D
2.8
0
2.2
C
3.0
1
Snap ring (For adjustment of center support and brake reaction plate end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.2
None
2.4
Brown
2.3
Blue
2.5
None
SNAP RING, SPACER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-11
Snap ring (For adjustment of reverse clutch end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.6
None
2.3
Blue
1.7
Blue
2.4
Brown
1.8
Brown
2.5
None
1.9
None
2.6
Blue
2.0
Blue
2.7
Brown
2.1
Brown
2.8
None
2.2
None
Pressure plate (For adjustment low/reverse brake end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.6
F
2.4
B
1.8
E
2.6
A
2.0
D
2.8
0
2.2
C
3.0
1
Transfer
Snap ring (For adjustment input gear bearing end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.30
None
2.45
Blue
2.35
Red
2.50
Green
2.40
White
Spacer (For adjustment of counter shaft gear end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.77
None
2.19
White
1.91
Blue
2.33
Red
2.05
Brown
Snap ring (For adjustment of counter shaft gear bearing end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.48
Blue
1.62
None
Spacer (For adjustment of rear output shaft to rear cover clearance) <Easy select 4WD>
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.75
B75
2.95
B95
2.79
B79
2.99
B99
2.83
B83
3.03
C03
2.87
B87
3.07
C07
2.91
B91
3.11
C11
SEALANTS AND ADHESIVES
AUTOMATIC TRANSMISSION OVERHAUL <V4A5>
23C-12
Snap ring (For adjustment of H-L clutch hub end play)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.18
−
2.32
−
2.25
−
2.39
−
Snap ring (For adjustment of differential lock hub end play) <Super select 4WD>
Thickness mm
Identification color
Thickness mm
Identification color
2.56
None
2.84
Yellow
2.63
Red
2.91
Green
2.70
White
2.98
Purple
2.77
Blue
Snap ring (For adjustment of 2-4WD synchronizer hub end play) <Super select 4WD>
Thickness mm
Identification color
Thickness mm
Identification color
2.56
None
2.77
Blue
2.63
Red
2.84
Yellow
2.70
White
Snap ring (For adjustment of rear output shaft bearing end play) <Super select 4WD>
Thickness mm
Identification color
Thickness mm
Identification color
2.26
None
2.40
White
2.33
Red
2.47
Blue
SEALANTS AND ADHESIVES
M1233000501103
Transmission
Item
Specified sealant
Transfer case adapter
Mitsubishi Part No. MD997740 or equivalent
Sealing cap
3M
™ ATD Part No. 8672 or equivalent
Converter housing
Mitsubishi Part No. MD997740 or equivalent
Oil pan
Transfer
Item
Specified sealant and adhesive
Chain cover
Mitsubishi Part No. MD997740 or equivalent
Rear cover
Control housing
Transfer case plate
Bearing retainer mounting bolt
Plug
3M
™ ATD Part No. 8672 or equivalent
Support pin
Sealant
3M
™ ATD Part No. 8672 or equivalent
Adhesive
Mitsubishi Part No. MB160450 or equivalent
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