Mitsubishi L200. Manual — part 205
GENERAL INFORMATION
FUEL SUPPLY
13B-2
GENERAL INFORMATION
M1135000100725
Fuel tank is mounted on the front of the rear axle to
reduce the shock at impact. A fuel cut valve, which
prevents fuel leakage when the vehicle banks or rolls
over, has been located inside the fuel tank for fewer
openings and hose bonding points on the fuel tank
top surface.
SPECIAL TOOLS
M1135000601143
Tool
Number
Name
Use
B992145
MB992145
Fuel leak check cap
Fuel leak check
B992264
MB992264
Fuel hand pump
Fuel draining
B992265
MB992265
Fuel hose adaptor A
B992266
MB992266
Fuel hose adaptor B
ON-VEHICLE SERVICE
FUEL LEAK CHECK OF FUEL TANK
M1135005900566
CAUTION
Always check the fuel leak of fuel tank with the
vehicle loaded. If it is checked with the fuel tank
removed, the fuel tank may be damaged.
AC600149
MB992145
AC
ON-VEHICLE SERVICE
FUEL SUPPLY
13B-3
1. Remove the fuel tank cap, install special tool fuel
leak check cap (MB992145).
AC600150
MB992145
Pressure
gauge
Trigonal joint
Hose blocking plier
Air gun
AB
2. Install the hose and pressure gauge to the special
tool (MB992145) as shown.
AC711418AC
Fuel filler
neck
Hose
blocking
plier
Rear tire (LH)
Fuel tank hose
3. Remove the splash shield rear (LH) (Refer to
GROUP 42
− Splash Shield ), and block the fuel
tank hose.
CAUTION
• Do not pressurize suddenly.
• Do not pressurize 11.76 kPa or more to pre-
vent the damage of components.
4. Pressurize while checking the pressure gauge
and hold if it reaches from 9.80 to 11.76 kPa.
5. Leave it for approximately 3 minutes and check
that the pressure is not weakened.
6. If the pressure is weakened, apply soapy water to
each part with pressurized state and check the
leak while confirming if air bubbles are seen.
FUEL DRAINING
M1135006900321
CAUTION
• Working area should be airy and kept from
flame.
• Prepare a fire extinguisher before working.
• Install the earth lines to the vehicle and fuel
tank to prevent static electricity, and water the
work place to keep the footing from slipping.
• Touch the vehicle with hands to release the
charged static.
•
AC711661
Fuel hose
Fuel pipe
AB
Keep the drained fuel in the safety place.
1. Disconnect the fuel pipe on the side of fuel tank
from the fuel hose on the front side of fuel tank.
AC711667
Fuel hose
AB
Fuel hose
(bore:
7.6 mm)
MB992264
MB992265
2. Connect the special tools fuel hand pump
(MB992264), fuel hose adaptor A (MB992265)
and two fuel hoses (Inner diameter 7.6
± 0.4 mm)
to the disconnected fuel hose.
3. Operate the special tool (MB992264) to drain fuel
from the fuel tank.
FUEL TANK
FUEL SUPPLY
13B-4
FUEL TANK
REMOVAL AND INSTALLATION
M1135001902913
Pre-removal and Post-installation Operation
• Rear Splash Shield (LH) Removal and Installation (Refer
to GROUP 42
− Splash Shield ).
AC805923 AB
2.5 ± 0.4 N·m
7
9
10
4
5
11
12
17
16
15
18
19
20
14
13
8
N
6
6
N
N
1
2
3
55 ± 3 N·m
55 ± 3 N·m
Fuel tank removal steps
1.
Fuel filler hose connection
2.
Vapour hose connection
3.
Levelling hose connection
4.
Fuel return pipe connection
5.
Fuel main pipe connection
<<
A
>>
>>
A
<<
6.
Self-locking nut
<<
A
>>
7.
Fuel gauge unit connector and
harness clamp
<<
A
>>
8.
Fuel tank assembly
9.
Fuel return hose
10. Fuel main hose
11. Fuel gauge unit
12. Packing
13. Front lower protector
14. Fuel tank
Fuel filler neck removal steps
15. Fuel filler hose
16. Vapour hose
17. Levelling hose
18. Fuel filler cap
19. Fuel filler neck
20. Packing
Fuel tank removal steps
FUEL TANK
FUEL SUPPLY
13B-5
REMOVAL SERVICE POINT
<<A>> SELF-LOCKING NUT/FUEL GAUGE UNIT
CONNECTOR AND HARNESS CLAMP/FUEL
TANK ASSEMBLY REMOVAL
CAUTION
Be careful not to open circuit in the harness
when removing the fuel tank assembly.
AC504246
Fuel tank assembly
Transmission jack
AB
1. Support the fuel tank assembly using the
transmission jack, and remove self-locking nuts.
2. Using the transmission jack while taking care of
the fuel harness, lower the fuel tank assembly
until the fuel harness installation position over the
fuel tank assembly can be checked.
3. Disconnect fuel gauge unit connector, and
harness clamp. Then, remove the fuel tank
assembly.
INSTALLATION SERVICE POINT
>>A<< SELF-LOCKING NUT INSTALLATION
AC505408
Fuel tank
Self-locking nut
Front lower protector
or reinforcement part
AC
CAUTION
When tightening the self-locking nut, be careful
not to let the nut touch the bent part of the rein-
forcement of the fuel lower protector and the fuel
tank.
DISASSEMBLY AND REASSEMBLY
M1135051100251
FUEL GAUGE UNIT
AC611598AB
1
2
Disassembly steps
1.
Fuel in-tank filter
2.
Fuel tank gauge
FUEL GAUGE UNIT CHECK
M1135003100586
Refer to GROUP 54A
− On-vehicle Service, Fuel
Gauge Unit Check .
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