Mitsubishi L200. Manual — part 348
TORQUE SPECIFICATIONS
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-7
TORQUE SPECIFICATIONS
M1233023101407
Transmission
Item
N
⋅m
Transfer to transfer case adapter tightening bolt
35
± 6
Transmission case to transfer case adapter tightening bolt
48
± 6
Output shaft support mounting bolt
23
± 3
Anchor plug
98
± 15
Reduction brake piston nut
18.5
± 3.5
Oil pump mounting bolt
23
± 3
Converter housing to transmission case tightening bolt
48
± 6
Valve body mounting bolt
11
± 1
Detent spring mounting bolt
6.0
± 1.0
Oil filter mounting bolt
6.0
± 1.0
Oil pan mounting bolt
11
± 1
Inhibitor switch mounting bolt
11
± 1
Manual control lever mounting nut
21.5
± 3.5
Output shaft speed sensor mounting bolt
11
± 1
Input shaft speed sensor mounting bolt
11
± 1
Cable end bracket mounting bolt
48
± 6
Clamp
11
± 1
Harness bracket
11
± 1
Lower valve body mounting bolt
11
± 1
Lower valve body cover mounting bolt
11
± 1
Upper valve body mounting bolt
11
± 1
Separating plate mounting bolt
6.0
± 1.0
Solenoid support mounting bolt
6.0
± 1.0
Transfer
Rear output shaft end play mm
0
− 0.12
−
Countershaft gear end play mm
0
− 0.15
−
Countershaft gear bearing end play mm
0
− 0.08
−
Rear output shaft bearing end play mm
0
− 0.08
−
Rear output shaft annulus gear end play mm
0
− 0.08
−
Input gear bearing end play mm
0
− 0.06
−
Item
Standard value
Limit
Item
N
⋅m
Rear bearing retainer mounting bolt
19
± 2
Transfer case plate to transfer case tightening bolt and nut
35
± 6
Transfer case to chain cover tightening bolt
35
± 6
VALVE BODY SPRING IDENTIFICATION
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-8
VALVE BODY SPRING IDENTIFICATION
M1233030300091
Item
Wire
diameter
mm
Outside
diameter
mm
Free
height mm
Number of
loops
Orifice check ball spring
0.5
4.5
15.4
15
Damper clutch control valve spring
0.7
5.9
28.1
19
Damping valve spring
1.0
7.7
35.8
17
Torque converter pressure control valve spring
1.6
11.2
29.4
9.5
Fail-safe valve A spring
0.7
8.9
21.9
9.5
Pressure control valve spring
0.7
7.6
37.7
25
Line relief valve spring
1.0
7.0
17.3
10
Regulator valve spring
1.8
13.3
44.6
12.5
SNAP RING, SPACER, THRUST WASHER, THRUST RACE
AND PRESSURE PLATE FOR ADJUSTMENT
M1233023000980
Transmission
Thrust race (For adjustment of direct planetary carrier end play)
Thickness mm
Identification symbol
1.6
None
1.8
None
2.0
None
2.2
None
Connector bracket
21
± 4
Transmission wiring harness protector
5.0
± 1.0
Rear cover to chain cover tightening bolt
35
± 6
Shift actuator mounting bolt
11
± 1
Front output sensor mounting bolt
11
± 1
Rear output sensor mounting bolt
11
± 1
Vehicle speed sensor mounting bolt
11
± 1
Transfer case cover tightening bolt
19
± 3
2WD-4WD switch
35
± 6
4H switch
35
± 6
Center differential lock switch
35
± 6
2WD switch
35
± 6
4LLC switch
35
± 6
Item
N
⋅m
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-9
Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)
Thickness mm
Identification symbol
1.6
Brown
1.7
None
1.8
Blue
1.9
Brown
2.0
None
2.1
Blue
2.2
Brown
2.3
None
2.4
Blue
2.5
Brown
2.6
None
2.7
Blue
2.8
Brown
2.9
None
3.0
Blue
Thrust race (For adjustment of input shaft end play)
Thickness mm
Identification symbol
1.4
None
1.6
None
1.8
None
2.0
None
2.2
None
2.4
None
2.6
None
Snap ring (For adjustment of overdrive clutch return spring retainer end play)
Thickness mm
Identification symbol
1.48
Brown
1.53
Black
1.58
None
1.63
Brown
Pressure plate (For adjustment of second brake end play)
Thickness mm
Identification symbol
1.6
F
1.8
E
2.0
D
2.2
C
2.4
B
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR
AUTOMATIC TRANSMISSION OVERHAUL <V5A5>
23D-10
Snap ring (For adjustment of center support and brake reaction plate end play)
Thickness mm
Identification symbol
2.2
None
2.3
Blue
2.4
Brown
2.5
None
Snap ring (For adjustment of reverse clutch end play)
Thickness mm
Identification symbol
1.6
None
1.7
Blue
1.8
Brown
1.9
None
2.0
Blue
2.1
Brown
2.2
None
2.3
Blue
2.4
Brown
2.5
None
2.6
Blue
2.7
Brown
2.8
None
Snap ring (For adjustment of direct clutch end play)
Thickness mm
Identification symbol
1.9
Brown
2.0
None
2.1
Blue
2.2
Brown
2.3
None
2.4
Blue
2.5
Brown
2.6
None
2.7
Blue
2.8
Brown
2.9
None
3.0
Blue
2.6
A
2.8
0
3.0
1
Thickness mm
Identification symbol
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