Mitsubishi L200. Manual — part 375

SERVICE SPECIFICATIONS

FRONT AXLE

26-5

SERVICE SPECIFICATIONS

M1261000301258

Item

Standard value

Limit

Front axle total backlash <4WD> mm

−

11

Solenoid valve resistance <4WD>

Ω

36

− 46

−

Wheel bearing axial play mm

−

0

Hub rotary sliding resistance <2WD (except High rider)> N (N

⋅m)

−

77 (4.4)

Hub starting torque <2WD (High rider), 4WD> N

⋅m

−

2.5

Setting of DOJ boot length <4WD> mm

85

± 3

−

Opening dimension of the
special tool (MB991561)
<4WD> mm

When the BJ boot band (small) is
crimped

2.9

−

When the BJ boot band (large) is
crimped

3.2

−

Crimped width of the BJ boot band <4WD> mm

2.4

− 2.8

−

Clearance between the BJ boot (larger diameter side) and the
stepped phase of the BJ housing <4WD> mm

0.05

− 1.55

−

Clearance between the main shaft assembly and the clutch gear
<4WD> mm

0.05

− 0.3

−

Drive gear backlash <4WD> mm

0.11

− 0.16

−

Drive gear runout <4WD> mm

−

0.05

Differential gear backlash <4WD> mm

0.01

− 0.250

−

Drive pinion turning torque
<4WD> N

⋅m

Without oil seal

0.83

− 1.19

−

With oil
seal

Companion flange (oil
seal contacting area) with
anti-rust agent

0.89

− 1.78

−

Companion flange (oil
seal contacting area) with
gear oil applied

0.97

− 1.32

−

LUBRICANTS

M1261000401697

Item

Specified lubricant

Quantity

Dust seal

Multipurpose grease SAE J310, NLGI No.2 or
equivalent

Inside of dust seal:
approx. 0.7g
Lip: approx. 0.5g

Differential gear oil

Gear oil API classification GL-5 or higher SAE
80W

1.2 L

DOJ boot grease

Repair kit grease

125

± 10 g

BJ boot grease

Repair kit grease

120

± 10 g

SEALANT AND ADHESIVE <4WD>

FRONT AXLE

26-6

SEALANT AND ADHESIVE <4WD>

M1261000500204

Item

Specified sealant and adhesive

Remark

Differential cover and differential
carrier

ThreeBond 1217 or equivalent

Semi-drying sealant

Housing tube and differential carrier
Vent plug
Drive gear threaded hole

LOCKTITE No.271 or No.270 or
equivalent

Anaerobic adhesive

SPECIAL TOOLS

M1261000601691

Tool

Number

Name

Use

B990767

MB990767

Front hub and
flange yoke holder

Fixing of the hub

MB991618

MB991618

Hub bolt remover Removal of the hub bolt

MB990925

MB990925

Bearing and oil
seal installer set

• Wheel bearing inner race (outside)

removal

• Press-fitting of wheel bearing

• Press-fitting of oil seal (differential

carrier)

• Press-fitting of drive pinion rear

bearing outer race

• Press-fitting of drive pinion front

bearing outer race

AC106827

MB991897 or
MB992011

Ball joint remover Ball joint removal

NOTE: Use MB992011 to remove lower
arm upper arm ball joint.
NOTE: Steering linkage puller
(MB990635 or MB991113) is also used
to disconnect knuckle and tie rod end
ball joint.

B991033

MB991033

Mount bushing
remover and
installer base

Press-fitting of the dust seal <Vehicles
for Russia (Option)>

MB991561

SPECIAL TOOLS

FRONT AXLE

26-7

MB991561

Boot band
crimping tool

Resin boot band installation <4WD>

MB990906

MB990906

Driveshaft
attachment

Removal and installation of inner shaft
<4WD> (Used together with MB990211)

MB990590

A

B

MB990590

A: MB990212
B: MB990211

Rear axle shaft oil
seal remover

A: Adapter
B: Slide hammer

• Removal of differential carrier oil seal

<4WD>

• Removal and installation of inner

shaft <4WD> (Used together with
MB990906)

MB990560

MB990560

Bearing remover

• Removal of ABS rotor <2WD (except

High rider)>

• Removal and press-fitting of inner

shaft bearing <4WD>

MB990955

MB990955

Oil seal installer

Dust seal installation <4WD>

MD998917

Bearing remover

Removal of front hub <2WD (except
High rider)>

MB991576

MB991576

Base

Wheel bearing installation <2WD
(except High rider)>

AC100320AB

A

B

C

A: MB991017
B: MB990998
C: MB991000

A, B: Front hub
remover and
installer
C: Spacer

• Measurement of hub starting torque

<2WD (High rider), 4WD>

• Measurement of wheel bearing axial

play <2WD (High rider), 4WD>
NOTE: MB991000, which belongs to
MB990998, should be used as a
spacer.

Tool

Number

Name

Use

MB991318

SPECIAL TOOLS

FRONT AXLE

26-8

MB991318

Lower arm bush
arbour

Removal of clutch gear and bearing
<4WD>

MB990909

MB990909

Working base

Supporting of front differential carrier
assembly <4WD>

MB991116

Adapter

MB990810

MB990810

Side bearing
puller

Differential side bearing inner race
removal <4WD>

MB990811

MB990811

Differential side
bearing cap

MB990339

MB990339

Bearing puller

Removal of drive pinion rear bearing
inner race <4WD>

MB990648

MB990648

Bearing remover

MB991171

A: MB990819
B: MB991170

Pinion height
gauge set

A: Drive pinion

gauge
assembly

B: Cylinder gauge

Measurement of drive pinion height
<4WD>

Tool

Number

Name

Use