Mitsubishi L200. Manual — part 273

SPEEDOMETER GEAR

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-77

REASSEMBLY SERVICE POINT

>>A<< SPRING PIN INSTALLATION

AK403524

Spring pin

Slit

AB

Drive the spring pin in, while making sure that slit
does not face gear shaft.

23-1

GROUP 23

AUTOMATIC

TRANSMISSION

CONTENTS

AUTOMATIC TRANSMISSION. . . . . . . . . . . . . . . . . . . . . . . . . .

23A

AUTOMATIC TRANSMISSION OVERHAUL <R4A5> . . . . . . . .

23B

AUTOMATIC TRANSMISSION OVERHAUL <V4A5> . . . . . . . .

23C

AUTOMATIC TRANSMISSION OVERHAUL <V5A5> . . . . . . . .

23D

23A-1

GROUP 23A

AUTOMATIC

TRANSMISSION

CONTENTS

GENERAL INFORMATION . . . . . . . .

23A-4

SERVICE SPECIFICATION(S) . . . . .

23A-12

LUBRICANT(S) . . . . . . . . . . . . . . . . .

23A-13

SEALANT(S) AND ADHESIVE(S) . . .

23A-13

SPECIAL TOOL(S) . . . . . . . . . . . . . .

23A-14

TROUBLESHOOTING . . . . . . . . . . . .

23A-16

DIAGNOSIS TROUBLESHOOTING FLOW

23A-16

DIAGNOSIS FUNCTION. . . . . . . . . . . . . . .

23A-16

ROAD TEST . . . . . . . . . . . . . . . . . . . . . . . .

23A-17

SHIFT PATTERN . . . . . . . . . . . . . . . . . . . .

23A-26

DAMPER CLUTCH CONTROL. . . . . . . . . .

23A-28

DIAGNOSIS CODE CHART . . . . . . . . . . . .

23A-30

DIAGNOSIS CODE PROCEDURES . . . . .

23A-32

CODE NO. P1763 A/T FLUID TEMPERATURE
SENSOR SYSTEM . . . . . . . . . . . . . . . . . . .

23A-32

CODE NO. P1764 A/T FLUID TEMPERATURE
SENSOR SYSTEM . . . . . . . . . . . . . . . . . . .

23A-34

CODE NO. P1766 INPUT SHAFT SPEED SENSOR
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-36

CODE NO. P1767 OUTPUT SHAFT SPEED SENSOR
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-41

CODE NO. P1770 INHIBITOR SWITCH SYSTEM <4A/
T> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-46

CODE NO. P1770 INHIBITOR SWITCH SYSTEM <5A/
T> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-49

CODE NO. P1771 INHIBITOR SWITCH SYSTEM <4A/
T> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-51

CODE NO. P1771 INHIBITOR SWITCH SYSTEM <5A/
T> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-52

CODE NO. P1773 LOW-REVERSE SOLENOID

VALVE SYSTEM . . . . . . . . . . . . . . . . . . . . .

23A-53

CODE NO. P1774 UNDERDRIVE SOLENOID VALVE
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-57

CODE NO. P1775 SECOND SOLENOID VALVE
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-58

CODE NO. P1776 OVERDRIVE SOLENOID VALVE
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-60

CODE NO. P1777 REDUCTION SOLENOID VALVE
SYSTEM <5A/T> . . . . . . . . . . . . . . . . . . . . .

23A-61

CODE NO. P1778 TORQUE CONVERTER CLUTCH
SOLENOID VALVE SYSTEM . . . . . . . . . . .

23A-62

CODE NO. P1779, 1780, 1781, 1782, 1783, 1784:
GEAR INCORRECT RATIO <4A/T> . . . . . .

23A-64

CODE NO. P1779, 1780, 1781, 1782, 1783, 1784:
GEAR INCORRECT RATIO <5A/T> . . . . . .

23A-65

CODE NO. P1786 TORQUE CONVERTER CLUTCH
SYSTEM (STUCK OFF) . . . . . . . . . . . . . . .

23A-67

CODE NO. P1787 DAMPER CLUTCH SYSTEM
(STUCK ON) . . . . . . . . . . . . . . . . . . . . . . . .

23A-68

CODE NO. P1788 A/T CONTROL RELAY SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-69

CODE NO. P1790 BACK-UP LINE SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-73

CODE NO. P1901 CAN SIGNAL TIME-OUT (ENGINE-
ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-74

CODE NO. U1073 BUS OFF. . . . . . . . . . . .

23A-75

CODE NO. U1100 ENGINE-ECU TIME-OUT
(RELATED TO ENGINE) . . . . . . . . . . . . . . .

23A-76

CODE NO. U1102 ASC-ECU TIME-OUT . .

23A-77

CODE NO. U1109 ETACS-ECU TIME-OUT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-78

CODE NO. U1120 FAILURE INFORMATION OF
ENGINE-ECU . . . . . . . . . . . . . . . . . . . . . . .

23A-79

CODE NO. U1190 THE NETWORK SYSTEM
DIAGNOSIS CODE OUTPUT PERMITTED SIGNAL
CAN NOT BE RECEIVED . . . . . . . . . . . . . .

23A-80

CHECK CHART FOR TROUBLE SYMPTOMS

23A-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-80

SYMPTOM PROCEDURES . . . . . . . . . . . .

23A-81

COMMUNICATION WITH THE M.U.T. IS NOT
POSSIBLE . . . . . . . . . . . . . . . . . . . . . . . . .

23A-81

ENGINE DOES NOT CRANK . . . . . . . . . . .

23A-83

DOES NOT MOVE FORWARD . . . . . . . . .

23A-84

DOES NOT MOVE BACKWARD . . . . . . . .

23A-85

DOES NOT MOVE (FORWARD OR BACKWARD)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-85

ENGINE STALLS WHEN MOVING SELECTOR
LEVER FROM "N" TO "D" OR "N" TO "R" .

23A-86

SHIFT SHOCK WHEN SHIFTING FROM "N" TO "D"
AND LONG DELAY. . . . . . . . . . . . . . . . . . .

23A-87

SHIFT SHOCK WHEN SHIFTING FROM "N" TO "R"
AND LONG DELAY. . . . . . . . . . . . . . . . . . .

23A-88

SHIFT SHOCK WHEN SHIFTING FROM "N" TO "D,"
"N" TO "R" AND LONG DELAY . . . . . . . . .

23A-89

SHIFT SHOCK AND SLIPPING . . . . . . . . .

23A-90

EARLY OR LATE SHIFTING IN ALL GEARS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-90

EARLY OR LATE SHIFTING IN SOME GEARS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-91

NO DIAGNOSTIC TROUBLE CODES (DOES NOT
SHIFT). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-91

POOR ACCELERATION. . . . . . . . . . . . . . .

23A-92

VIBRATION. . . . . . . . . . . . . . . . . . . . . . . . .

23A-92

OVERDRIVE SWITCH SYSTEM <4A/T> . .

23A-93

4L OR 4LLC DETECTION SWITCH SYSTEM <4WD>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-96

SHIFT SWITCH ASSEMBLY SYSTEM <5A/T>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-99

DATA LIST REFERENCE TABLE . . . . . . .

23A-103

ACTUATOR TEST REFERENCE TABLE. .

23A-106

A/T-ECU TERMINAL VOLTAGE REFERENCE CHART

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-106

OSCILLOSCOPE CHECK PROCEDURE .

23A-110

ON-VEHICLE SERVICE. . . . . . . . . . .

23A-111

ESSENTIAL SERVICE . . . . . . . . . . . . . . . .

23A-111

A/T FLUID CHECK . . . . . . . . . . . . . . . . . . .

23A-111

A/T FLUID CHANGE. . . . . . . . . . . . . . . . . .

23A-112

FLUSHING COOLERS AND TUBES . . . . .

23A-113

INHIBITOR SWITCH CONTINUITY CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-113

INHIBITOR SWITCH AND CONTROL CABLE
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

23A-114

TRANSFER OIL CHECK <4WD> . . . . . . . .

23A-114

TRANSFER OIL REPLACEMENT <4WD>.

23A-115

4WD DETECTION SWITCH CONTINUITY CHECK
<EASY SELECT 4WD> . . . . . . . . . . . . . . .

23A-115

HIGH/LOW DETECTION SWITCH CONTINUITY
CHECK <EASY SELECT 4WD> . . . . . . . . .

23A-115

CENTRE DIFFERENTIAL LOCK DETECTION
SWITCH CHECK <SUPER SELECT 4WD>

23A-116

2WD/4WD DETECTION SWITCH CHECK <SUPER
SELECT 4WD> . . . . . . . . . . . . . . . . . . . . . .

23A-116

CENTRE DIFFERENTIAL LOCK OPERATION
DETECTION SWITCH CHECK <SUPER SELECT
4WD>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-116

4WD OPERATION DETECTION SWITCH
CONTINUITY CHECK <SUPER SELECT 4WD>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-116

HIGH/LOW DETECTION SWITCH CONTINUITY
CHECK <SUPER SELECT 4WD> . . . . . . .

23A-117

A/T CONTROL COMPONENT LAYOUT. . .

23A-117

A/T CONTROL COMPONENT CHECK. . . .

23A-117

OVERDRIVE SWITCH CHECK. . . . . . . . . .

23A-117

INHIBITOR SWITCH CHECK . . . . . . . . . . .

23A-118

A/T CONTROL RELAY CHECK . . . . . . . . .

23A-118

SOLENOID VALVE CHECK . . . . . . . . . . . .

23A-118

A/T FLUID TEMPERATURE SENSOR CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-119

4LLc DETECTION SWITCH CONTINUITY CHECK
<4WD> . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-119

TORQUE CONVERTER STALL CHECK . .

23A-120

HYDRAULIC PRESSURE TESTS . . . . . . .

23A-120

HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . .

23A-128

LINE PRESSURE ADJUSTMENT. . . . . . . .

23A-129

SELECTOR LEVER OPERATION CHECK.

23A-130

TRANSMISSION CONTROL <4A/T> .

23A-131

TRANSMISSION CONTROL REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

23A-131

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

23A-132

SELECTOR LEVER ASSEMBLY DISASSEMBLY AND
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .

23A-132

TRANSMISSION CONTROL <5A/T> .

23A-133

TRANSMISSION CONTROL REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

23A-133

TRANSMISSION CONTROL INSPECTION

23A-134

TRANSMISSION ASSEMBLY . . . . . .

23A-135

TRANSMISSION ASSEMBLY REMOVAL AND
INSTALLATION <4A/T> . . . . . . . . . . . . . . .

23A-135

TRANSMISSION ASSEMBLY REMOVAL AND
INSTALLATION <5A/T> . . . . . . . . . . . . . . .

23A-139

A/T FLUID COOLER. . . . . . . . . . . . . .

23A-141

A/T FLUID COOLER REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23A-141