Mitsubishi L200. Manual — part 271

REAR OUTPUT SHAFT <V5MB1-J-NEG, JER>

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-69

REAR OUTPUT SHAFT <V5MB1-J-NEG, JER>

DISASSEMBLY AND REASSEMBLY

M1222010300181

AK500645AB

1

2

3

4

5

10

11

12

7

8

9

13

14

6

255 ± 10 N·m

15

16

17

18

Apply gear oil to
all moving parts
before installation.

Disassembly steps

<<

A

>> >>

E

<< 1.

Lock nut

<<

B

>> >>

D

<< 2.

Ball bearing

3.

Oil guide

4.

Sprocket spacer

5.

Steel ball

6.

Drive sprocket

7.

Needle bearing

8.

Sprocket sleeve

9.

Steel ball

10. Synchronizer inner ring <V5MB1-

J-NEG>

11. Synchronizer cone <V5MB1-J-

NEG>

12. Synchronizer outer ring <V5MB1-

J-NEG>

13. Synchronizer spring <V5MB1-J-

NEG>

>>

C

<< 14. Clutch sleeve

<<

C

>> >>

B

<< 15. Clutch hub

<<

C

>> >>

A

<< 16. Stopper plate

<<

C

>> >>

A

<< 17. Ball bearing

18. Rear output shaft

Disassembly steps (Continued)

REAR OUTPUT SHAFT <V5MB1-J-NEG, JER>

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-70

DISASSEMBLY SERVICE POINTS

<<A>> LOCK NUT REMOVAL

AK403516

1. Remove the lock nut from the shaft.

AK500495

MB991013

AB

2. Hold the drive sprocket in a soft-jaw vice.
3. Shift the clutch sleeve to the drive sprocket side.
4. Use special tool Power steering lock nut special

spanner (MB991013) to remove the lock nut.

<<B>> BALL BEARING REMOVAL

AK403518 AB

MD998801

1. Use special tool Remover (MD998801) to support

the ball bearing.

2. Use a press to push at a rear end of the rear

output shaft, and then remove the radial ball
bearing.

NOTE:

.

The bearing may fit loosely on the shaft, so that
removal is possible without using a press.

<<C>> CLUTCH HUB / STOPPER PLATE / BALL
BEARING REMOVAL

AK403520

MD998801

2-4WD clutch hub

Ball bearing

AB

1. Place special tool Remover (MD998801) so that

the load is applied at the bearing.

2. Use a press to push at the rear end of the rear

output shaft, and then remove the clutch hub and
ball bearing.
NOTE:

.

The clutch hub may fit loosely on the shaft, so
that removal is possible without using a press.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING / STOPPER PLATE
INSTALLATION

AK403521AB

MD998812

MD998814

MD998813

MD998829

MD998801

Ball bearing

1. Fit the ball bearing and stopper plate onto the rear

output shaft.

2. Use special tools to press in the ball bearing.

• Remover (MD998801)

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer-200 (MD998814)

• Installer adapter (60) (MD998829)

REAR OUTPUT SHAFT <V5MB1-J-NEG, JER>

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-71

>>B<< CLUTCH HUB INSTALLATION

AK500686AB

MD998812

MD998801

MD998813

MD998814

MD998821

2-4WD clutch hub

Installation
direction

1. Confirm the clutch hub installation direction, and

fit onto the rear output shaft.

2. Use special tools press in the clutch hub.

• Remover (MD998801)

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer-200 (MD998814)

• Installer adapter (44) (MD998821)

NOTE:

.

The clutch hub may fit loosely on the shaft, so that
installation is possible without using a press.

>>C<< CLUTCH SLEEVE INSTALLTION

AK500685

Installation
direction

AB

Check that the clutch sleeve is in the correct direc-
tion for installation.

>>D<< BALL BEARING INSTALLATION

AK403526AD

MD998812

MD998814

MD998821

MD998801

Ball bearing

Use special tools to install the radial ball bearing.

• Remover (MD998801)

• Installer cap (MD998812)

• Installer-200 (MD998814)

• Installer adapter (44) (MD998821)

NOTE:

.

The ball bearing may be fitted loosely on the

shaft, so that installation is possible without using a
press

>>E<< LOCK NUT INSTALLTION

AK500495

MB991013

AB

1. Hold the drive sprocket in a soft-jaws vice.
2. Shift the clutch sleeve to the drive sprocket side.
3. Using special tool Power steering lock nut special

spanner (MB991013) tighten the lock nut to the
specified torque of 255

± 10 N⋅m.

AK403516

4. Stake the two places of the lock nut as shown in

illustration.

INSPECTION

M1222010400036

AK403556

REAR OUTPUT SHAFT <V5MB1-J-ND2, NEZ, PD2>

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-72

1. Push the synchronizer outer ring, synchronizer

cone and the synchronizer inner ring to the drive
sprocket in combined state, and then measure the
indicated dimension of the drive sprocket and
synchronizer outer ring.

Limit: 0.3 mm

2. In case that value is out of limit, exchange as the

synchronizer ring set.

REAR OUTPUT SHAFT <V5MB1-J-ND2, NEZ, PD2>

DISASSEMBLY AND REASSEMBLY

M1222010300114

AK101106

1

2

3

4

AC

Apply gear oil to
all moving parts
before installation.

Disassembly steps

>>

B

<<

1.

Snap ring

<<

A

>>

>>

A

<<

2.

Ball bearing

3.

Viscous coupling

4.

Rear output shaft