Mitsubishi L200. Manual — part 550
OVERFENDER <VEHICLES WITH WIDE FENDER>
EXTERIOR
51-16
REMOVAL SERVICE POINT
<<A>> RADIATOR GRILLE WEATHERSTRIP
MOUNTING CLIP REMOVAL
AC802243
(2)
(1)
AC
Front bumper assembly
1. Disconnect the radiator grille weatherstrip
mounting clip (1) (one location) that is connecting
the radiator grille assembly (2) to the front bumper
assembly.
2. Remove the radiator grille assembly (2) from the
front bumper assembly toward a diagonal front
upper direction.
OVERFENDER <VEHICLES WITH WIDE FENDER>
ADHESIVE
M1511000501117
Application
Specified adhesive
Front/ rear overfender
Double-sided tape: Generic products, 4.0 mm width
and 0.4 mm thickness
SPECIAL TOOL
M1511000601620
Tool
Number
Name
Use
MB990784
MB990784
Ornament remover
Removal of overfender
LUBRICANT
M1511000400140
Item
Specified lubricant
Quantity
Degrease agent
Grease and dirt removal
from parts surface
Parts cleaner (MZ100387 or
equivalent)
As required
OVERFENDER <VEHICLES WITH WIDE FENDER>
EXTERIOR
51-17
OVERFENDER
REMOVAL AND INSTALLATION
M1511024700543
AC903660
AB
Section A – A
Front bumper
A
A
B
B
C
C
D
D
2
1
5
*
3
*: Club cab only
4
Clip
Hitch to bumper lower end
1
1
Front
bumper
Section B – B
Section C – C
Clip
Front
fender
1
Clip
Section D – D
3
Side gate
outer panel
E
E
F
F
2
1
Section E – E
Front
bumper
1
2
1
2
Front
fender
Section F – F
Splash shield
Clip
Screw
Screw
Splash
shield
<Vehicles for Europe>
<Vehicles for Russia>
2
4
AC611539
AE
G
G
G
H
H
G
1
2
4
4
3
Double-sided tape affixed location
<Front overfender>
<Rear overfender>
Section H – H
Double-sided tape:
Generic products, 4.0 mm width and 0.4 mm thickness
Double cab
(LH only)
: Tape application dimension between pad (4) and body side.
2,4
Section G – G
720 mm
*
*
*
Front overfender removal steps
<<
A
>>
1.
Front overfender
>>
A
<<
2.
Front overfender pad
Rear overfender removal steps
<<
A
>>
3.
Rear overfender
>>
A
<<
4.
Rear overfender pad
>>
B
<<
5.
Protector film <Vehicles without
side step>
OVERFENDER <VEHICLES WITH WIDE FENDER>
EXTERIOR
51-18
REMOVAL SERVICE POINT
<<A>> FRONT/REAR OVERFENDER REMOVAL
AC501972
AB
MB990784
Overfender
Use the special tool ornament remover (MB990784)
to pry out the overfender.
INSTALLATION SERVICE POINT
>>A<< FRONT/REAR OVERFENDER PAD
INSTALLATION
1. Wipe the double-sided tape application surface on
the front/rear overfender and clean it with a rag
moistened with the parts cleaner (MZ100387 or
equivalent).
2. Tear off the double-sided tape backing paper of
the front/rear overfender pad.
3. Install the pad to the overfender.
NOTE: If the double-sided tape is difficult to affix
in cold temperature, etc., warm the bonding sur-
faces of the overfender to about 40
−
60
°
C before
affixing the tape.
4. Firmly press in the pad to the overfender.
>>B<< PROTECTOR FILM INSTALLATION
<VEHICLES WITHOUT SIDE STEP>
AC805160
AB
Rear
overfender
3.0 mm
(1)
(1)
(1)
Section A – A
Section B – B
A
A
B
B
1. Installation position
MOULDINGS
EXTERIOR
51-19
CAUTION
• The ambient temperature should be 20 to
38
°C. Ensure that the working area is clean.
• If ambient temperature is less than 20°C, heat
the protector film and application surface to a
temperature of 20 to 30
°C.
• Be careful that air bubbles are not formed
under the protector film.
2. Installation procedure
(1) Wipe the protector film (1) application surface
and clean it with a rag moistened with the
parts cleaner (MZ100387 or equivalent).
(2) Remove backing paper from the protector film
(1), and apply it to the specified position.
MOULDINGS
ADHESIVE
M1511000501377
Application
Specified adhesive
Clip B for roof drip moulding
Double-sided tape: Generic products, 10 mm width
and 30 mm length
Door and rear pillar protect mouldings
Double-sided tape: Generic products
LUBRICANT
M1511000400140
Item
Specified lubricant
Quantity
Degrease agent
Grease and dirt removal
from parts surface
Parts cleaner (MZ100387 or
equivalent)
As required
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