Mitsubishi L200. Manual — part 416

LOAD-SENSING PROPORTIONING VALVE

BASIC BRAKE

35A-28

LOAD-SENSING PROPORTIONING VALVE

REMOVAL AND INSTALLATION

M1351005400134

Pre-removal Operation
Brake fluid draining

Post-installation Operation
• Brake fluid supplying and air bleeding (Refer to

P.35A-

10

).

• Load sensing spring length check (Refer to

P.35A-10

).

ACA00566AB

1

2

3

5

6

4

15 ± 2 N·m

1

2

3

5

6

4

15 ± 2 N·m

<2WD (except High rider)>

<2WD (High rider), 4WD>

7.8 ± 1.0 N·m

Bleeder screw

Removal steps

1.

Spring support

2.

Spring holder

3.

Bracket

4.

Brake tube connection

5.

Load sensing proportioning valve

6.

Bracket

Removal steps (Continued)

FRONT DISC BRAKE ASSEMBLY

BASIC BRAKE

35A-29

FRONT DISC BRAKE ASSEMBLY

REMOVAL AND INSTALLATION

M1351006001693

Pre-removal operation
Brake Fluid Draining

Post-installation operation
Brake Fluid Supplying and Air Bleeding (Refer to

P.35A-10

).

AC805271AB

N

113 ± 9 N·m

2

1

30 ± 4 N·m

3

<2WD (except High rider)>

<2WD (High rider), 4WD>

113 ± 9 N·m

30 ± 4 N·m

N

2

1

3

4

4

Removal steps

1. Brake hose connection
2. Brake fluid line gasket
3. Front brake caliper assembly
•

Brake disc run-out check and
correction (only at installation) (Refer
to

P.35A-14

).

4. Front brake disc

INSPECTION

M1351006100501

BRAKE DISC CHECK

Disc wear (Refer to

P.35A-14

).

Disc run-out (Refer to

P.35A-14

).

FRONT DISC BRAKE ASSEMBLY

BASIC BRAKE

35A-30

DISASSEMBLY AND REASSEMBLY <2WD
(except High rider)>

M1351006202098

AC805286AB

27 ± 4 N·m

7.9 ± 0.9 N·m

N

5

7

10

4

12

6

N

9

9

8

6

11

10

6

4

12

Grease

3

1

2

9

5

6

N

8

N

13

3

1

2

5

11

12

13

5

10

6

8

6

8

7

7

9

<Right side>

<Left side>

<Right side>

<Left side>

<Right side>

<Left side>

Front brake clip set

Front brake shim set

Front brake pad set

Front brake caliper seal kit

Front brake caliper kit

Disassembly steps

1. Bleeder cap
2. Bleeder
3. Pin bolt
4. Caliper support (including pad, clip,

and shim)

5. Pin
6. Pin boot
7. Brake pad assembly
8. Shim
9. Clip

<<

A

>>

10. Piston boot

<<

A

>>

11. Piston

<<

B

>>

12. Piston seal
13. Caliper body

NOTE:

.

•

The brake pad assembly with wear indicator is
installed only to the inner side of the brake disc of
the left-side brake at factory.

•

Install the brake pad assembly (with wear indica-
tor) to the inner side of the brake disc, making
sure that the wear indicator is located on the bot-
tom.

Disassembly steps (Continued)

FRONT DISC BRAKE ASSEMBLY

BASIC BRAKE

35A-31

LUBRICATION POINTS

AC804525

Piston seal

Brake fluid: DOT 3 or DOT 4

AB

The piston seal inside the seal and boot
kit is coated with a special grease.
Do not wipe this grease off.

! CAUTION

Grease: Repair kit grease (Colour:
Translucent red), Niglube RX-2
or equivalent

Grease: Repair kit grease (Colour:
Translucent red), Niglube RX-2
or equivalent

Grease: Repair kit grease

DISASSEMBLY SERVICE POINTS

When disassembling the disc brakes, disassemble
both sides (left and right) as a set.