Mitsubishi L200. Manual — part 417
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE
35A-32
<<A>> PISTON BOOT/PISTON REMOVAL
ACX00697
CAUTION
Blow air little by little to remove the piston. The
piston will rush out if a force of air is applied sud-
denly.
Place a piece of wood, etc. against the caliper body
as shown. Blow compressed air through the brake
hose to remove the piston boot and piston.
<<B>> PISTON SEAL REMOVAL
CAUTION
Do not use a flat-tipped screwdriver or similar
tool to remove piston seal. These may damage
the inner side of the cylinder.
ACX00689
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and inner cylinder with
alcohol or brake fluid DOT 3 or DOT 4.
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE
35A-33
DISASSEMBLY AND REASSEMBLY <2WD
(High rider), 4WD>
M1351006202087
AC805542AB
27 ± 4 N·m
7.9 ± 0.9 N·m
N
5
7
12
14
6
N
11
6
13
12
6
4
14
Grease
3
1
2
5
6
N
4
10
11
8
8
N
15
3
1
2
5
13
14
15
5
12
6
6
9
10
10
7
11
11
9
9
11
8
9
9
9
9
9
7
7
11
<Right side>
<Left side>
<Right side>
<Left side>
7
7
<Right side>
<Left side>
Front brake clip set
Front brake shim set
Front brake pad set
Front brake caliper seal kit
Front brake caliper kit
<Standard brake pads>
<Right side>
<Left side>
<Standard brake pads>
<Right side>
<Left side>
<Low steel brake pads>
<Low steel brake pads>
<Standard brake pads>
<Low steel brake pads>
Disassembly steps
1. Bleeder cap
2. Bleeder
3. Pin bolt
4. Caliper support (including pad, clip,
and shim)
5. Pin
6. Pin boot
7. Brake pad assembly
8. V spring
9. Shim
10. Shim cover
11. Clip
<<
A
>>
12. Piston boot
<<
A
>>
13. Piston
<<
B
>>
14. Piston seal
15. Caliper body
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE
35A-34
NOTE:
.
•
The brake pad assembly with wear indicator is
installed only to the inner side of the brake disc of
the left-side brake at factory.
•
As for the accessory pad set, the brake pad with
wear indicator has been established to the inner
side of the brake disc on both right side brake
and left side brake. <Vehicles with low steel
brake pads>
•
Install the brake pad assembly (with wear indica-
tor) to the inner side of the brake disc, making
sure that the wear indicator is located on the bot-
tom.
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE
35A-35
LUBRICATION POINTS
AC805311
Piston seal
Brake fluid: DOT 3 or DOT 4
AB
The piston seal inside the seal and boot
kit is coated with a special grease.
Do not wipe this grease off.
! CAUTION
Grease: Repair kit grease (Colour:
Translucent red), Niglube RX-2
or equivalent
Grease: Repair kit grease (Colour:
Translucent red), Niglube RX-2
or equivalent
Grease: Repair kit grease
DISASSEMBLY SERVICE POINTS
When disassembling the disc brakes, disassemble
both sides (left and right) as a set.
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