Mitsubishi L200. Manual — part 106

TROUBLESHOOTING

DIESEL FUEL

13A-220

STEP 5. Connector check: C-105 engine-ECU
connector

Q: Is the check result normal?

YES :

Go to Step 6 .

NO :

Repair or replace the connector.

STEP 6. Check harness between A-45 (terminal
No. 3) EGR valve assembly connector and C-105
(terminal No. 71) engine-ECU connector.

• Check power supply line for short circuit.

Q: Is the check result normal?

YES :

Go to Step 7 .

NO :

Repair the damaged harness wire.

STEP 7. M.U.T.-III data list

• Refer to Data List Reference Table

P.13A-542

.

a. Item 16: EGR valve position sensor

Q: Is the check result normal?

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

AK501331

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2

3

4

5

6

AB

Harness side
connector

A-45 (GR)

Connector: A-45

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

TROUBLESHOOTING

DIESEL FUEL

13A-221

YES :

Intermittent malfunction (Refer to GROUP

00

− How to Use Troubleshooting/

Inspection Service Points

− How to Cope

with Intermittent Malfunctions ).

NO :

Replace the engine-ECU. When the engine-
ECU is replaced, write the chassis number
(Refer to GROUP 00

− Precautions Before

Service

− How to Perform Chassis Number

Writing ). After replacing the engine-ECU,
register the injector identification code and
learn fuel injection (Refer to GROUP 00

Precautions Before Service

− What The

Common Rail Engine Learns ).

STEP 8. Connector check: C-105 engine-ECU
connector

Q: Is the check result normal?

YES :

Check and repair harness between A-45

(terminal No. 3) EGR valve assembly
connector and C-105 (terminal No. 71)
engine-ECU connector.

• Check power supply line for open

circuit and damage.

NO :

Repair or replace the connector.

STEP 9. Perform resistance measurement at A-45
EGR valve assembly connector.

• Disconnect connector, and measure at harness

side.

• Ignition switch: ON

• Resistance between terminal No. 2 and earth.

OK: Continuity (2

or less)

Q: Is the check result normal?

YES :

Go to Step 12 .

NO :

Go to Step 10 .

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

AK501331

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2

3

4

5

6

AB

Harness side
connector

A-45 (GR)

Connector: A-45

AK501331

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2

3

4

5

6

AB

Harness side
connector

A-45 (GR)

Connector: A-45

TROUBLESHOOTING

DIESEL FUEL

13A-222

STEP 10. Connector check: C-105 engine-ECU
connector

Q: Is the check result normal?

YES :

Go to Step 11 .

NO :

Repair or replace the connector.

STEP 11. Check harness between A-45 (terminal
No. 2) EGR valve assembly connector and C-105
(terminal No. 81) engine-ECU connector.

• Check earthing line for damage.

Q: Is the check result normal?

YES :

Go to Step 7 .

NO :

Repair the damaged harness wire.

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

AK501331

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2

3

4

5

6

AB

Harness side
connector

A-45 (GR)

Connector: A-45

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

TROUBLESHOOTING

DIESEL FUEL

13A-223

STEP 12. Perform voltage measurement at A-45
EGR valve assembly connector.

• Use special tool test harness (MB991658) to con-

nect connector and measure at pick-up harness.

• Engine: Idling (after warning up)

• Voltage between terminal No. 1 and earth.

OK: 2.0 V or higher

Q: Is the check result normal?

YES :

Go to Step 15 .

NO :

Go to Step 13 .

STEP 13. Connector check: C-105 engine-ECU
connector

Q: Is the check result normal?

YES :

Go to Step 14 .

NO :

Repair or replace the connector.

STEP 14. Check harness between A-45 (terminal
No. 1) EGR valve assembly connector and C-105
(terminal No. 57) engine-ECU connector.

• Check output line for short circuit.

Q: Is the check result normal?

YES :

Replace the EGR valve assembly.

NO :

Repair the damaged harness wire.

AK501331

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5

6

AB

Harness side
connector

A-45 (GR)

Connector: A-45

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

AK501331

1

2

3

4

5

6

AB

Harness side
connector

A-45 (GR)

Connector: A-45

AKA00089

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C-105 (B)

C-105 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-105

AB

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