Mitsubishi L200. Manual — part 255
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-5
SNAP RING, SPACER AND THRUST PLATE FOR
ADJUSTMENT
M1222012001059
Transmission
Shaft snap ring (For adjustment of gear spline piece No.5 end play)
Thickness mm
Identification symbol Thickness mm
Identification symbol
2.80
− 2.85
A
3.00
− 3.05
E
2.85
− 2.90
B
3.05
− 3.10
F
2.90
− 2.95
C
3.10
− 3.15
G
2.95
− 3.00
D
Shaft snap ring (For adjustment of input shaft radial ball bearing end play)
Thickness mm
Identification symbol Thickness mm
Identification symbol
2.10
− 2.15
A
2.30
− 2.35
E
2.15
− 2.20
B
2.35
− 2.40
F
2.20
− 2.25
C
2.40
− 2.45
G
2.25
− 2.30
D
Shaft snap ring (For adjustment of transmission clutch hub No.2 end play)
Thickness mm
Identification symbol Thickness mm
Identification symbol
1.80
− 1.85
A
2.00
− 2.05
E
1.85
− 1.90
B
2.05
− 2.10
F
1.90
− 1.95
C
2.10
− 2.15
G
1.95
− 2.00
D
Rear output shaft bearing to rear cover
clearance mm
<V5MB1-J-NEG, JER>
0
− 0.1
−
<V5MB1-J-ND2, NEZ,
PD2>
0.025
− 0.150
−
Input gear bearing end play mm
0
− 0.06
−
Counter shaft gear bearing end play mm
0
− 0.08
−
2-4WD synchronizer hub end play mm <V5MB1-J-ND2, NEZ,
PD2>
0
− 0.08
−
2-4WD synchronizer ring and gear mm <V5MB1-J-ND2, NEZ,
PD2>
−
0.3
Rear output shaft bearing end play mm <V5MB1-J-ND2, NEZ,
PD2>
0
− 0.08
−
Drive sprocket and synchronizer ring mm <V5MB1-J-NEG>
−
0.3
Item
Standard value
Limit
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-6
Shaft snap ring (For adjustment of transmission clutch hub No.1 end play)
Thickness mm
Identification symbol Thickness mm
Identification symbol
2.30
− 2.35
A
2.50
− 2.55
E
2.35
− 2.40
B
2.55
− 2.60
F
2.40
− 2.45
C
2.60
− 2.65
G
2.45
− 2.50
D
Shaft snap ring (For adjustment of 5th gear end play)
Thickness mm
Identification symbol Thickness mm
Identification symbol
2.75
− 2.80
C
3.05
− 3.10
J
2.80
− 2.85
D
3.10
− 3.15
K
2.85
− 2.90
E
3.15
− 3.20
L
2.90
− 2.95
F
3.20
− 3.25
M
2.95
− 3.00
G
3.25
− 3.30
N
3.00
− 3.05
H
3.30
− 3.35
P
Shaft snap ring (For adjustment of counter gear shaft cylindrical roller bearing end play)
Thickness mm
Identification symbol Thickness mm
Identification symbol
2.05
− 2.10
A
2.20
− 2.25
D
2.10
− 2.15
B
2.25
− 2.30
E
2.15
− 2.20
C
2.30
− 2.35
F
Transfer
Snap ring (For adjustment input gear bearing end play)
Thickness mm
Identification color
Thickness mm
Identification color
2.30
None
2.45
Blue
2.35
Red
2.50
Green
2.40
White
Spacer (For adjustment of countershaft gear end play)
Thickness mm
Identification color
Thickness mm
Identification color
1.77
None
2.19
White
1.91
Blue
2.33
Red
2.05
Brown
Snap ring (For adjustment of countershaft gear bearing end play)
Thickness mm
Identification color
Thickness mm
Identification color
1.48
Blue
1.62
None
Spacer (For adjustment of rear output shaft to rear cover clearance)
<V5MB1-J-NEG, JER>
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.75
B75
2.95
B95
2.79
B79
2.99
B99
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-7
<V5MB1-J-ND2, NEZ, PD2>
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.84
84
1.47
47
0.93
93
1.56
56
1.02
02
1.65
65
1.11
11
1.74
74
1.20
20
1.83
83
1.29
29
1.92
92
1.38
38
2.01
01
Snap ring (For adjustment of H-L clutch hub end play)
Thickness mm
Identification color
Thickness mm
Identification color
2.18
−
2.32
−
2.25
−
2.39
−
Snap ring (For adjustment of differential lock hub end play) <V5MB1-J-ND2, NEZ, PD2>
Thickness mm
IdentificatioN color
Thickness mm
IdentificatioN color
2.56
None
2.84
Yellow
2.63
Red
2.91
Green
2.70
White
2.98
Purple
2.77
Blue
Snap ring (For adjustment of 2-4WD synchronizer hub end play) <V5MB1-J-ND2, NEZ, PD2>
Thickness mm
IdentificatioN color
Thickness mm
IdentificatioN color
2.56
None
2.77
Blue
2.63
Red
2.84
Yellow
2.70
White
Snap ring (For adjustment of rear output shaft bearing end play) <V5MB1-J-ND2, NEZ, PD2>
Thickness mm
IdentificatioN color
Thickness mm
IdentificatioN color
2.26
None
2.40
White
2.33
Red
2.47
Blue
2.83
B83
3.03
C03
2.87
B87
3.07
C07
2.91
B91
3.11
C11
Thickness mm
Identification symbol
Thickness mm
Identification symbol
TORQUE SPECIFICATIONS
MANUAL TRANSMISSION OVERHAUL <V5MB1>
22C-8
TORQUE SPECIFICATIONS
M1222013900632
Transmission
Item
N
⋅m
Reverse shift arm bracket mounting bolt
18
± 5
Rear bearing output retainer mounting bolt
18
± 5
Gear shift fork shaft mounting bolt
19.5
± 3.9
Straight screw plug with head
18.5
± 5.5
Front bearing retainer sub-assembly mounting bolt
16.5
± 5.0
Wiring harness clamp bracket mounting bolt
18
± 3
Transfer adaptor sub-assembly mounting bolt
37
± 11
Shift lever housing mounting bolt
33
± 3
Cover mounting bolt
18
± 5
Reverse restrict pin assembly mounting bolt
37
± 11
Clutch housing mounting bolt
36
± 7
Clutch housing mounting bolt (with seal)
34
± 6
Shift position switch assembly
34
± 5
Back-up lamp switch assembly
44
± 9
Transfer mounting bolt and nut
35
± 6
Transfer
Item
N
⋅m
Side cover tightening bolt
9.0
± 1.0
Chain cover tightening bolt
35
± 6
Rear cover tightening bolt
35
± 6
Plug <V5MB1-J-NEG, JER>
35
± 6
Transfer case tightening bolt and nut
35
± 6
Speedometer sleeve clamp mounting bolt
19
± 3
Vehicle speed sensor
25
± 4
4WD operation detection switch
34
± 5
Center differential lock detection switch <V5MB1-J-ND2, NEZ, PD2>
35
± 6
2WD/4WD detection switch <V5MB1-J-ND2, NEZ, PD2>
35
± 6
Center differential lock operation detection switch <V5MB1-J-ND2, NEZ, PD2>
34
± 5
High range/Low range detection switch
34
± 5
4LLc operation detection switch <V5MB1-J-PD2>
34
± 5
Bearing retainer mounting bolt
19
± 3
H-L shift fork mounting bolt
9.0
± 2.0
Rear output shaft lock nut <V5MB1-J-NEG, JER>
255
± 10
Rear bearing retainer <V5MB1-J-ND2, NEZ, PD2>
20
± 2
Oil pool cover <V5MB1-J-ND2, NEZ, PD2>
9.0
± 1.0
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