Mitsubishi L200. Manual — part 30
AC502920AB
Timing belt B
tensioner
assembly
Flange
bolt
Hexagon socket
head bolt
TIMING BELT
ENGINE MECHANICAL
11A-48
3. Loosen timing belt B tensioner assembly
mounting flange bolt, one to two turns.
4. Tighten the timing belt B tensioner assembly
mounting hexagon socket head bolt.
5. timing belt B tensioner assembly mounting flange
bolt.
NOTE: If the bolt is tightened first, the timing belt
B tensioner assembly should be turned together,
resulting in reduced timing belt B tensioner
assembly.
AC502921
Balancer shaft
sprocket
Crankshaft
sprocket B
Belt
deflection
AB
6. Ensure that the deflection is as specified when the
timing belt B is pushed by the index finger at the
position indicated by an arrow.
Belt deflection: 4
− 5 mm
>>C<< FLANGE/CRANKSHAFT SPROCKET
INSTALLATION
AC502922AB
Crankshaft
sprocket
Crankshaft
sprocket B
Crankshaft
Flange
1. Clean or degrease the crankshaft, the flange and
crankshaft sprocket as shown.
NOTE: Also clean the degreased surfaces.
AC502923 AB
Timing mark
Flange
2. Assemble the flange by aligning the timing mark
of the front lower case and the timing mark of the
flange.
>>D<< TENSIONER ARM ASSEMBLY/TIMING
BELT/AUTO TENSIONER INSTALLATION
1. To reuse the auto tensioner, bleed the air
according to the procedure below, and then set
the rod to the auto tensioner.
CAUTION
• If a horizontal press such as a vice is used,
the air entrainment may occur. Thus, a verti-
cal press must be used.
• If the compression is too fast, the procedure
may damage the rod. Make sure to compress
slowly and thoroughly.
•
AC502924 AB
Auto tensioner
Press
Rod
To prevent a damage to the auto tensioner, do
not push down the rod exceeding the bottom
end (a position where the rod protrusion is at
0.5 mm from the auto tensioner).
(1) Set the auto tensioner to the vertical press,
and then slowly compress the rod to the
bottom end (a position where the rod
protrusion is at 0.5 mm from the auto
tensioner). Perform this operation 2 to 3 times.
(2) With the rod protruding (a position where the
rod protrusion is at 5 mm from the auto
tensioner), check that there is a rigidity when
the rod is pushed with a load (100 to 200 N).
TIMING BELT
ENGINE MECHANICAL
11A-49
(3) If the rod rigidity is not obtained by repeating
the operations of (1) and (2), replace the auto
tensioner.
AC502924 AC
Auto tensioner
A
B
Rod
(4) Compress the rod slowly, and then align the
set hole A of the rod with the set hole B of the
auto tensioner body.
AC502925AB
Auto tensioner
Wire or pin
(5) Insert a wire or pin in the aligned set hole.
NOTE: When the auto tensioner is replaced
with a new part, the auto tensioner is set with a
pin.
2. Install the auto tensioner in position. Leave the
wire or pin installed until the auto tensioner is
completely installed.
3. Install the tensioner arm assembly.
AC502916AB
Timing mark
Crankshaft
sprocket
Camshaft
sprocket
Timing mark
Timing
mark
Injection pump
sprocket
4. Align the timing mark of each sprocket.
AC502926AB
Slide
Crankshaft
sprocket
Key top end
Notched area
Crankshaft
sprocket B
Crankshaft
5. In the order below, install the timing belt without
slack.
NOTE: When installing the timing belt into the
crankshaft sprocket, slide the crankshaft sprocket
to near the tip of the key, and then install the tim-
ing belt. (When installing the timing belt, be care-
ful not to damage the belt by the cut-out of
crankshaft sprocket.) After that, install the crank-
shaft sprocket to the correct position.
(1) Crankshaft sprocket
(2) Idler pulley
(3) Injection pump sprocket
(4) Idler pulley
(5) Camshaft sprocket
(6) Tensioner pulley
6. Check that the timing marks on sprockets are at
the correct positions.
7. Remove the wire or pin of the auto tensioner.
VACUUM PUMP
ENGINE MECHANICAL
11A-50
8. Turn the crankshaft 2 turns clockwise, and then
measure the protrusion of auto tensioner rod.
Standard value: 2.3
− 7.6 mm
9. Check again that the timing marks on sprockets
are at the correct positions.
VACUUM PUMP
REMOVAL AND INSTALLATION
M1112005200458
Pre-removal and Post-installation Operation
• A/C Compressor Drive Belt, Alternator and Power Steer-
ing Oil Pump Drive Belt Removal and Installation (Refer to
• Air Duct Removal and Installation (Refer to GROUP 15 −
Air Cleaner
).
<Except Euro5>
AC805886
6
5
3
2
AC
9
7
8
11 ± 1 N·m
1
4
3.0 ± 0.5 N·m
24 ± 3 N·m
23 ± 3 N·m
24 ± 4 N·m
10
20 ± 4 N·m
Removal steps
1.
Engine cover
<<
A
>>
2.
Power steering oil pump assembly
3.
Power steering oil pump bracket A
4.
Oil hose
5.
Oil hose
6.
Oil pipe
7.
Vacuum hose connection
8.
Vacuum pump assembly
9.
O-ring
10. O-ring
Removal steps (Continued)
VACUUM PUMP
ENGINE MECHANICAL
11A-51
<Euro5>
AC805665
7
6
3
2
AC
11
8
10
11 ± 1 N·m
1
5
3.0 ± 0.5 N·m
24 ± 3 N·m
23 ± 3 N·m
24 ± 4 N·m
12
20 ± 4 N·m
4
50 ± 5 N·m
9
Removal steps
1.
Engine cover
<<
A
>>
2.
Power steering oil pump assembly
3.
Power steering oil pump bracket A
4.
Idler pulley
5.
Oil hose
6.
Oil hose
7.
Oil pipe
8.
Vacuum hose connection
9.
Vacuum hose connection
10. Vacuum pump assembly
11. O-ring
12. O-ring
REMOVAL SERVICE POINT
<<A>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL
1. With the hose installed, remove the power
steering oil pump assembly from the bracket.
2. After removing the power steering oil pump
assembly, secure it with a cord in the location
where the removal and installation of the vacuum
pump assembly cannot be hindered.
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