Mitsubishi L200. Manual — part 31
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-52
ENGINE ASSEMBLY
REMOVAL AND INSTALLATION
M1112001006784
Pre-removal Operation
• Hood Removal (Refer to GROUP 42 − Hood
).
• Engine Oil Draining (Refer to GROUP 12 − On-vehicle
Service, Engine Oil Replacement
• Air Cleaner Assembly Removal (Refer to GROUP 15 − Air
Cleaner
).
• Battery Removal
• Cooling Fan and Fan Clutch Assembly Removal (Refer to
GROUP 14
• Radiator Removal (Refer to GROUP 14 − Radiator
• Windshield Wiper Assembly Removal (Refer to GROUP
51
− Windshield Wiper
).
• Cowl Top Panel Front Removal
Post-installation Operation
• Cowl Top Panel Front Installation
• Windshield Wiper Assembly Installation (Refer to GROUP
51
− Windshield Wiper
).
• Radiator Installation (Refer to GROUP 14 − Radiator
• Cooling Fan and Fan Clutch Assembly Installation (Refer
to GROUP 14
− Cooling Fan
• Battery Installation
• Air Cleaner Assembly Installation (Refer to GROUP 15 −
Air Cleaner
).
• Engine Oil Refilling (Refer to GROUP 12 − On-vehicle
Service, Engine Oil Replacement
• Air Bleeding from Fuel Line (Refer to GROUP 13A − On-
vehicle Service, Evacuation of Air from Fuel Line
).
• Hood Installation (Refer to GROUP 42 − Hood
).
AC903710
48 ± 7 N·m
13
11
6
5
4
12
9
1
3
7
3.0 ± 0.5 N·m
2
23 ± 3 N·m
14
5.0 ± 1.0 N·m
11 ± 1 N·m
22 ± 4 N·m
14 ± 4 N·m
AC
23 ± 3 N·m
10
8
5.0 ± 1.0 N·m
<Except Euro5>
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-53
Removal steps
1.
Engine cover
2.
Earth cable connection
3.
Control wiring harness connection
4.
Battery wiring harness connection
<<
A
>>
5.
Power steering oil pump assembly
<<
B
>>
6.
A/C compressor assembly
7.
Brake booster vacuum hose
connection
8.
Boost sensor vacuum hose
connection
Removal steps (Continued)
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-54
REMOVAL SERVICE POINTS
<<A>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL
1. With the hose installed, remove the power
steering oil pump assembly from the bracket.
2. After removing the power steering oil pump
assembly, secure it with a cord in the location
where the removal and installation of the engine
assembly cannot be hindered.
<<B>> A/C COMPRESSOR ASSEMBLY
REMOVAL
1. With the hose installed, remove the A/C
compressor assembly from the bracket.
2. After removing the A/C compressor assembly,
secure it with a cord in the location where the
removal and installation of the engine assembly
cannot be hindered.
<<C>> TRANSMISSION ASSEMBLY REMOVAL
<M/T>
AC300897
AC308604
Flywheel
bolt
Engine front
AB
Flywheel
assembly
CAUTION
Do not remove the flywheel bolt. If this bolt is
removed, the flywheel assembly will become out
of balance and damaged <High power engine>.
Refer to GROUP 22A
− Transmission Assembly
<2WD>.
Refer to GROUP 22A
− Transmission Assembly
<<D>> ENGINE ASSEMBLY REMOVAL
1. Check that all cables, hoses and wiring harness
connectors are disconnected from the engine
AC502542
MB991683
AB
2. Lift the special tool sling chain set (MB991683)
and chain block slowly to remove the engine
assembly upwards from the engine compartment.
INSTALLATION SERVICE POINT
>>A<< ENGINE ASSEMBLY INSTALLATION
AC502542
MB991683
AB
1. Use special tool sling chain set (MB991683) and
chain block to lift the engine assembly in the same
manner as removal.
2. Install the engine assembly, being careful not to
pinch the cables, hoses or wiring harness
connectors.
9.
Heater piping hose connection
10. Free-wheeling hub solenoid valve
vacuum hose connection <4WD>
11. Fuel hose D connection
12. Fuel return hose connection
<<
C
>>
•
Transmission assembly <M/T>.
•
Transmission assembly (Refer to
GROUP 23A
− Transmission
) <4A/T>.
•
Transmission assembly (Refer to
GROUP 23A
− Transmission
) <5A/T>.
13. Front engine mounting insulator
mounting bolt
<<
D
>>
>>
A
<<
14. Engine assembly
Removal steps (Continued)
11B-1
GROUP 11B
ENGINE OVERHAUL
CONTENTS
GENERAL SPECIFICATIONS . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
REWORK DIMENSIONS . . . . . . . . . .
TORQUE SPECIFICATIONS . . . . . . .
SEALANTS . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
ALTERNATOR . . . . . . . . . . . . . . . . . .
ALTERNATOR REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INLET MANIFOLD . . . . . . . . . . . . . . .
INLET MANIFOLD REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXHAUST MANIFOLD. . . . . . . . . . . .
EXHAUST MANIFOLD REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .
TIMING BELT. . . . . . . . . . . . . . . . . . .
TIMING BELT REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIMING BELT INSPECTION. . . . . . . . . . . .
COMMON RAIL AND SUPPLY PUMP
COMMON RAIL AND SUPPLY PUMP REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .
ROCKER COVER AND INJECTOR .
ROCKER COVER AND INJECTOR REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
WATER HOSE AND PIPE . . . . . . . . .
WATER HOSE AND PIPE REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
ROCKER ARMS AND CAMSHAFT . .
ROCKER ARMS AND CAMSHAFT REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
ROCKER ARMS AND CAMSHAFT INSPECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD AND VALVES. . . .
CYLINDER HEAD AND VALVES REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD AND VALVES INSPECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PAN AND OIL PUMP. . . . . . . . . .
OIL PAN AND OIL PUMP REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
OIL PAN AND OIL PUMP INSPECTION. . .
PISTON AND CONNECTING ROD . .
PISTON AND CONNECTING ROD REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
PISTON AND CONNECTING ROD INSPECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT AND CYLINDER BLOCK
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT AND CYLINDER BLOCK REMOVAL
AND INSTALLATION . . . . . . . . . . . . . . . . .
CRANKSHAFT AND CYLINDER BLOCK
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
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