Mitsubishi L200. Manual — part 36
EXHAUST MANIFOLD
ENGINE OVERHAUL
11B-18
EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
M1113011901195
<Except Euro5>
AK801104AB
1
2
3
4
5
6
11
12
13
16
17
18
19
21
9.0 ± 1.0 N·m
11 ± 1 N·m
30 ± 2 N·m
18 ± 2 N·m
24 ± 3 N·m
11 ± 1 N·m
53 ± 7 N·m
14 ± 1 N·m
9.0 ± 1.0 N·m
17 ± 2 N·m
17 ± 2 N·m
59 ± 10 N·m
53 ± 7 N·m
20
7
8
9
10
15
14
Removal steps
1.
Engine hanger
>>
C
<< 2.
Eyebolt (Oil pipe)
>>
C
<< 3.
Gasket
>>
C
<< 4.
Eyebolt (Oil pipe)
>>
C
<< 5.
Gasket
>>
C
<< 6.
Oil pipe
7.
Eyebolt (Water pipe)
8.
Gasket
9.
Water pipe "C"
10. Eyebolt (Water pipe)
11. Gasket
12. Water pipe "B"
13. Oil return pipe
14. Oil return pipe gasket
>>
B
<< 15. Oil return pipe gasket
16. Turbocharger
>>
A
<< 17. Turbocharger gasket
18. Exhaust manifold heat protector
19. Engine hanger
20. Exhaust manifold
21. Exhaust manifold gasket
Removal steps (Continued)
EXHAUST MANIFOLD
ENGINE OVERHAUL
11B-19
<Euro5>
AKB00327AB
1
2
3
6
5
4
8
13
23
24
26
9.0 ± 1.0 N·m
62 ± 10 N·m
34 ± 3 N·m
24 ± 3 N·m
14 ± 1 N·m
24 ± 3 N·m
17 ± 2 N·m
17 ± 2 N·m
59 ± 10 N·m
25
12
14 ± 1 N·m
22
19
24 ± 3 N·m
9.0 ± 1.0 N·m
21
9.0 ± 1.0 N·m
20
18
17
16
59 ± 10 N·m
14 ± 1 N·m
7
24 ± 3 N·m
11 ± 1 N·m
9.5 ± 2.5 N·m
9.5 ± 1.5 N·m
9
10
14
15
11
23 ± 6 N·m
Removal steps
1.
Engine hanger
>>
C
<< 2.
Eyebolt (Oil pipe)
>>
C
<< 3.
Gasket
>>
C
<< 4.
Eyebolt (Oil pipe)
>>
C
<< 5.
Gasket
>>
C
<< 6.
Oil pipe
7.
Heat protector
8.
Heat protector bracket
9.
Water hose
10. Water hose
11. Turbocharger water pipe
>>
D
<< 12. Turbocharger water pipe gasket
13. Vacuum pipe and hose
14. Connector bracket
15. E-VRV
16. Oil return hose
17. Oil return pipe
18. Oil return pipe gasket
19. Turbocharger heat protector
20. Turbocharger
>>
A
<< 21. Turbocharger gasket
22. Exhaust manifold heat protector A
23. Exhaust manifold heat protector B
24. Engine hanger
25. Exhaust manifold
26. Exhaust manifold gasket
Removal steps (Continued)
EXHAUST MANIFOLD
ENGINE OVERHAUL
11B-20
INSTALLATION SERVICE POINTS
>>A<< TURBOCHARGER GASKET INSTALLA-
TION
AK500739
A
A
A–A
Projection
AF
<Except Euro5>
AK801164
Projection
Projection
AE
<Euro5>
Position the projection as shown in the illustration.
>>B<< OIL RETURN PIPE GASKET
INSTALLATION
AK500740AB
Projection
Position the projection as shown in the illustration.
>>C<< EYE BOLT / GASKET / OIL PIPE
INSTALLATION
1. Temporarily tighten the oil pipe with eye bolt.
NOTE: At this time, always install the gasket.
2. Tighten the eye bolt temporarily tightened to the
specified torque of 17
± 2 N⋅m.
NOTE: Ensure there is neither torsion nor cam-
ber.
3. Tighten the flange bolt to the specified torque of
24
± 3 N⋅m.
>>D<< TURBOCHARGER WATER PIPE GASKET
INSTALLATION
AK801165AB
Projection
Position the projection as shown in the illustration.
TIMING BELT
ENGINE OVERHAUL
11B-21
TIMING BELT
REMOVAL AND INSTALLATION
M1113001902164
AK801106AB
20
21
22
23
24
25
26
27
28
29
36 ± 3 N·m
11 ± 1 N·m
11 ± 1 N·m
9.0 ± 1.0 N·m
+30˚ to 40˚
1.8 ± 0.2 N·m
24 ± 3 N·m
24 ± 3 N·m
20 ± 4 N·m
36 ± 3 N·m
44 ± 10 N·m
64 ± 5 N·m
44 ± 10 N·m
23 ± 3 N·m
23 ± 3 N·m
10 ± 2 N·m
10 ± 2 N·m
11 ± 1 N·m
1
2
3
4
5
12
11
6
7
8
9
10
13
14
15
16
17
18
19
48 ± 6 N·m
Removal steps
1.
Oil hose
2.
Oil hose
3.
Oil pipe
4.
Vacuum pump
5.
Vacuum pump pipe "A"
>>
K
<< 6.
Cover
7.
Crank angle sensor
8.
O-ring
9.
Timing belt upper cover
10. Timing belt lower cover
>>
J
<< 11. Glow plug plate
>>
J
<< 12. Glow plug
<<
A
>> >>
J
<< 13. Timing belt
14. Tensioner arm
<<
B
>> >>
I
15. Auto tensioner
<<
C
>> >>
H
<< 16. Pump sprocket
17. Idler pulley
18. Idler pulley
<<
D
>> >>
G
<< 19. Crankshaft sprocket
>>
G
<< 20. Flange
<<
E
>> >>
F
<< 21. Timing belt "B"
22. Hexagon socket head bolt
23. Tensioner spacer "B"
24. Tensioner spring "B"
>>
E
<< 25. Timing belt tensioner "B"
<<
F
>> >>
D
<< 26. Balancer shaft sprocket, right
<<
G
>> >>
C
<< 27. Balancer shaft sprocket, left
>>
B
<< 28. Spacer
<<
H
>> >>
A
<< 29. Crankshaft sprocket "B"
Removal steps (Continued)
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