Mitsubishi L200. Manual — part 35
ALTERNATOR
ENGINE OVERHAUL
11B-14
<<B>> CRANKSHAFT PULLEY REMOVAL
AK502851
Crankshaft
pulley
MB992099
AB
Crankshaft bolt
MB992100
MB992100
1. Screw securely the crankshaft bolt into the
crankshaft.
2. Use the special tool, remove the crankshaft
pulley.
• Crank pulley puller (MB992099)
• Crank pulley holder (MB992100)
3. Remove the crankshaft bolt.
INSTALLATION SERVICE POINTS
>>A<< CRANKSHAFT BOLT / CRANKSHAFT
PULLEY WASHER / CRANKSHAFT PULLEY
INSTALLATION
AK402854AB
MD998781
1. Use the special tool Flywheel stopper
(MD998781), hold the flywheel.
AK603656
Crankshaft
Crankshaft pulley
Crankshaft bolt
AB
Crankshaft
pulley washer
Crankshaft sprocket
: Wipe clean with a rag.
: Wipe clean with a rag and degrease.
: Wipe clean with a rag, degrease and
apply a small amount of engine oil.
Engine front
2. Wipe the dirt on the crankshaft pulley washer
using a rag.
3. Using a rag, wipe the dirt on the crankshaft pulley,
the crankshaft sprocket, the thread hole of the
crankshaft and then remove the grease.
NOTE: Degreasing is necessary to prevent
decrease in the friction between contacting sur-
faces.
4. Install the front flange and crankshaft pulley.
5. Apply an appropriate and minimum amount of
engine oil to the threads of crankshaft bolt and
lower part of the flange.
6. Install the crankshaft pulley washer to the
crankshaft bolt.
7. Tighten the crankshaft bolt to the specified torque
of 265 N
⋅m.
8. Loosen the bolt completely.
9. Tighten the crankshaft bolt again to the specified
torque of 275 N
⋅m.
INLET MANIFOLD
ENGINE OVERHAUL
11B-15
INLET MANIFOLD
REMOVAL AND INSTALLATION
M1113026101258
<Except Euro5>
AK801103
3
4
13
8
14 ± 1 N·m
17 ± 2 N·m
24 ± 3 N·m
48 ± 6 N·m
11 ± 1 N·m
11
9
20 ± 4 N·m
2
14
15
16
17
18
19
20
10
5
6
7
AB
24 ± 3 N·m
24 ± 3 N·m
13 ± 2 N·m
49 ± 6 N·m
17 ± 2 N·m
20 ± 2 N·m
12
17 ± 2 N·m
1
Removal steps
1.
Vacuum hose
2.
Vacuum pump pipe "B"
3.
Air temperature sensor
4.
Gasket
5.
EGR pipe "B"
6.
EGR pipe gasket
7.
EGR pipe gasket
8.
EGR pipe heat protector
9.
EGR pipe "A"
10. EGR pipe gasket
>>
D
<< 11. EGR pipe gasket
12. EGR valve
>>
C
<< 13. EGR valve gasket
14. Throttle body
>>
B
<< 15. Throttle body gasket
16. Fuel inlet pipe
17. Inlet manifold stay
>>
A
<< 18. Inlet manifold
19. Herical gasket
20. Tangential gasket
Removal steps (Continued)
INLET MANIFOLD
ENGINE OVERHAUL
11B-16
<Euro5>
AKB00325
3
13
9
14 ± 1 N·m
17 ± 2 N·m
24 ± 3 N·m
48 ± 6 N·m
11
20 ± 4 N·m
2
14
15
16
17
18
19
20
10
7
5
8
AB
24 ± 3 N·m
24 ± 3 N·m
13 ± 2 N·m
49 ± 6 N·m
17 ± 2 N·m
20 ± 2 N·m
12
17 ± 2 N·m
1
17 ± 2 N·m
6
4
Removal steps
1.
Vacuum hose
2.
Vacuum pump pipe "B"
3.
Air temperature sensor
4.
EGR pipe fitting "B"
5.
EGR pipe gasket
6.
EGR pipe gasket
7.
EGR pipe "B"
8.
EGR pipe gasket
9.
EGR pipe "A"
10. EGR pipe gasket
>>
D
<< 11. EGR pipe gasket
12. EGR valve
>>
C
<< 13. EGR valve gasket
14. Throttle body
>>
B
<< 15. Throttle body gasket
16. Fuel inlet pipe
17. Inlet manifold stay
>>
A
<< 18. Inlet manifold
19. Herical gasket
20. Tangential gasket
Removal steps (Continued)
INLET MANIFOLD
ENGINE OVERHAUL
11B-17
INSTALLATION SERVICE POINTS
>>A<< INLET MANIFOLD INSTALLATION
AK500701AB
A side
B side
1. As shown in the illustration, temporarily tighten to
6.0
± 1.0 N⋅m the bolts located at side "A."
2. As shown in the illustration, tighten to the
specified torque of 24
± 3 N⋅m the bolts located at
side "B" Tighten nuts to the specified torque of 20
± 2 N⋅m.
3. As shown in the illustration, tighten to the
specified torque of 24
± 3 N⋅m the bolts located at
side "A."
>>B<< THROTTLE BODY GASKET
INSTALLATION
AK500702
Projection
AB
Position the projection as shown in the illustration.
>>C<< EGR VALVE GASKET INSTALLATION
AK500703
Projection
AB
Position the projection as shown in the illustration.
>>D<< EGR PIPE GASKET INSTALLATION
AK500704AB
Projection
Position the projection as shown in the illustration.
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