Mitsubishi L200. Manual — part 248

AK500457

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-17

49.Remove the synchromesh shifting key spring

No.3.

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50.Remove the synchromesh shifting key No.3.

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51.Remove the needle roller bearing.

AK403985

52.Remove the 5th gear thrust washer.

AK403785

AB

53.Remove the straight pin.

AK403986

54.Remove the rear bearing output shaft retainer.

AK403987

55.Remove the snap ring.

AK403989

Reverse idler
gear

AC

56.Remove the reverse idler gear.

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AB

Counter gear
sub-assembly

Cylindrical roller
bearing

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-18

57.Remove the counter gear sub-assembly and

cylindrical roller bearing.

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58.Remove the input shaft sub-assembly.

AK403992

59.Remove the output shaft sub-assembly.

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60.Remove the reverse shift arm bracket.

REASSEMBLY SERVICE POINTS

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1. Set the reverse shift arm bracket to the

intermediate plate and tighten the bolts to the
specified torque of 18

± 5 N⋅m.

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2. Install the output shaft sub-assembly to the

intermediate plate.

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3. Install the input shaft sub-assembly to the output

shaft sub-assembly.

AK403990

AB

Counter gear
sub-assembly

Cylindrical roller
bearing

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-19

4. Insert the counter gear sub-assembly into the

intermediate plate and hold it. Insert the cylindrical
roller bearing into the intermediate plate and the
counter gear sub-assembly.

AK403989

Reverse idler
gear

AC

5. Install the reverse idler gear shaft and reverse

idler gear sub-assembly to the intermediate plate.

AK403987

6. Install the shaft snap ring to the radial ball bearing

of the input shaft sub-assembly.

AK403986

AB

7. Set the rear bearing output shaft retainer and

tighten the bolts to the specified torque of 18

± 5

N

⋅m.

NOTE: Fit the rear bearing output shaft retainer
into the reverse idler gear shaft slot.

AK403785

AB

8. Install the straight pin.

AK501229

5th gear
thrust
washer

Penetration
groove

Straight pin

Installtion
direction

AB

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9. Check the installation direction of 5th gear thrust

washer, and install it.

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10.Install the needle roller bearing.

AK500458

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-20

11.Install the synchromesh shifting key No.3 to the

counter shaft gear No.5.

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12.Install the synchromesh shifting key spring No.3

to the counter shaft gear No.5.

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13.Install the synchromesh shifting key spring No.3

to the counter shaft gear No.5.

AK500526

14.Install the shaft snap ring to the counter shaft gear

No.5.

AK403984

15.Install the counter shaft gear No.5.

AK403983

AB

Protrusion

Key

CAUTION

Fit the protrusions of synchronizer ring between
keys.
16.Install the synchronizer outer race No.3.

AK404049

AB

MD998812

MD998813

MD998827

17.Use special tools to install the gear spline piece

No.5.

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer adapter (56) (MD998827)